Surface ambient wrap light fixture

• US 9,874,333 B2
• Filed: 08/02/2013
• Issued: 01/23/2018
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Lay, James Michael, West, Jennifer Denise
• Primary Examiner(s): Raleigh, Donald
• Assistant Examiner(s): Stern, Jacob R
• Application Number:
  US13/958,461
• Publication Number:
  US 20140268748A1
• Time in Patent Office: 1,635 Days
• Field of Search: 362190, 36221705, 362497, 362221, 36221704
• CPC Class Codes: F21S 2/00 Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
• CPC Class Codes: F21S 8/033 the surface being a wall or like vertical structure, e.g. building facade
• CPC Class Codes: F21S 8/04 intended only for mounting on a ceiling or the like overhead structures F21S8/02 takes precedence; details of ceiling bases F21V21/03
• CPC Class Codes: F21S 8/06 by suspension
• CPC Class Codes: F21S 9/022 Emergency lighting devices
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 15/015 Devices for covering joints between adjacent lighting devices; End coverings
• CPC Class Codes: F21V 21/005 for several lighting devices in an end-to-end arrangement, i.e. light tracks
• CPC Class Codes: F21V 23/009 the casing being inside the housing of the lighting device
• CPC Class Codes: F21V 23/02 the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
• CPC Class Codes: F21V 23/0442 activated by means of a sensor, e.g. motion or photodetectors
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/005 with an elongated shape to cooperate with linear light sources
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/12 characterised by the geometrical disposition of the light-generating elements, e.g. arranging light-generating elements in differing patterns or densities
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A modular fixture that is well-suited for use with solid state light sources, such as LEDs, to provide a surface ambient light (SAL). The fixture comprises two structural components: a housing subassembly and a lighting subassembly. These two subassemblies may be removably attached to operate as a singular fixture. Many different lighting subassemblies may be compatible with a single housing subassembly and vice versa. The housing subassembly comprises a frame that is mountable to an external structure. The lighting subassembly comprises the light sources and optical elements that tailor the light to achieve a particular profile. Electronics necessary to power and control the light sources may be disposed in the lighting subassembly. Various mount mechanisms may be used to attach the fixture to a surface such as a ceiling or a wall. Multiple fixtures can be connected serially to provide an extended linear fixture.

Claims

1. A modular light fixture, comprising:

a housing subassembly comprising a male attachment structure; and

a lighting subassembly, comprising;

at least one end cap, said end cap comprising a female attachment structure for receiving said male attachment structure; and

an elongated wrap body, wherein at least a portion of said at least one end cap is over said elongated wrap body;

wherein said housing subassembly is coupled to said light subassembly along a side of said elongated wrap body that is substantially orthogonal to said at least one end cap; and

wherein said male attachment structure and said female attachment structure engage to couple said housing subassembly to said at least one end cap such that said housing subassembly and said lighting subassembly are removably attached.

2. The modular light fixture of claim 1, said lighting subassembly further comprising:

said elongated wrap body comprising an opaque portion and an exit lens;

a platform comprising front side and back side mount surfaces, said platform mounted within said body such that an internal optical cavity is defined between said platform and said exit lens;

a plurality of light sources on said front side mount surface of said platform; and

driver electronics on said platform back side mount surface and connected to control said plurality of light sources.

3. The modular light fixture of claim 2, said wrap body comprising internal flanges spanning the length of said wrap body on opposite sides and protruding into said optical cavity, said flanges shaped to define locking channels that guide said platform into place and secure said platform within said wrap body.

4. The modular light fixture of claim 3, wherein internal surfaces of said exit lens adjacent to said flanges are textured.

5. The modular light fixture of claim 2, wherein said exit lens is diffusive.

6. The modular light fixture of claim 2, wherein said exit lens is prismatic.

7. The modular light fixture of claim 2, wherein said light sources are on a light strip that is mounted to the front side of said platform.

8. The modular light fixture of claim 1, wherein said male attachment structure and said female attachment structure engage in with a releasable snap-fit mechanism.

9. The modular light fixture of claim 1, wherein:

said male attachment structure comprises flexible tabs on opposite sides of said housing subassembly and protruding past the remainder of said housing subassembly; and

said female attachment structure comprises two receiving holes cut away from said at least one end cap, said receiving holes defining a tapered lead-in surface to urge said tabs into a releasable snap-fit arrangement during attachment.

10. The modular light fixture of claim 1, further comprising an intermediate bridge structure at one end of said light fixture, said bridge structure configured to serially connect an additional fixture to form an extended modular light fixture.

11. The modular light fixture of claim 10, said bridge structure comprising:

an extension piece; and

a bracket fastened to an end of said housing subassembly and to said extension piece, such that said extension piece abuts and extends away from said at least one end cap.

12. The modular light fixture of claim 11, wherein said extension piece is shaped to substantially match the appearance of said wrap body.

13. The modular light fixture of claim 1, further comprising:

driver electronics, wherein said driver electronics comprise;

an AC/DC converter;

a DC/DC converter; and

a battery backup unit.

14. A modular light fixture, comprising:

a housing subassembly comprising a plurality of male attachment structures;

a lighting subassembly, comprising;

an elongated wrap body comprising an opaque portion and an exit lens;

a first end cap and a second end cap, said first and second end caps comprising female attachment structures;

a platform comprising front side and back side mount surfaces, said platform mounted within said body such that an internal optical cavity is defined between said platform and said exit lens; and

a plurality of light sources on said front side mount surface of said platform;

wherein said first and second end caps of said lighting subassembly are both removably attached to said housing subassembly.

15. The modular light fixture of claim 14,

said female attachment structures configured to receive said plurality of male attachment structures;

wherein said plurality of male attachment structures and said female attachment structures engage such that said housing subassembly and said lighting subassembly are removably attached.

16. The modular light fixture of claim 15, wherein said plurality of male attachment structures and said female attachment structures engage with a releasable snap-fit mechanism.

17. The modular light fixture of claim 15, wherein:

each of said plurality of male attachment structures comprise flexible tabs on opposite sides of said housing subassembly and protruding past the remainder of said housing subassembly; and

said female attachment structures each comprise two receiving holes cut away from said at least one end cap, said receiving holes defining a tapered lead-in surface to urge said tabs into a releasable snap-fit arrangement during attachment.

18. The modular light fixture of claim 14, wherein said exit lens is diffusive.

19. The modular light fixture of claim 14, wherein said exit lens is prismatic.

20. The modular light fixture of claim 14, further comprising driver electronics connected to control said plurality of light sources.

21. The modular light fixture of claim 20, wherein said driver electronics comprise:

a power converter; and

a battery backup unit.

22. The modular light fixture of claim 20, wherein said driver electronics are on said platform back side mount surface.

23. The modular light fixture of claim 14, further comprising an intermediate bridge structure at one end of said light fixture, said bridge structure configured to serially connect an additional fixture to form an extended modular light fixture.

24. The modular light fixture of claim 23, said bridge structure comprising:

an extension piece; and

a bracket fastened to an end of said housing subassembly and to said extension piece, such that said extension piece abuts and extends away from said at least one end cap.

25. The modular light fixture of claim 24, wherein said extension piece is shaped to substantially match the appearance of said wrap body.

26. A modular light fixture, comprising:

a housing subassembly comprising an external mount mechanism and a male attachment structure; and

a lighting subassembly comprising;

at least one light source;

driver electronics;

a platform comprising a front side and a back side;

at least one end cap, said end cap comprising a female attachment structure for receiving said male attachment structure; and

an elongated wrap body, wherein at least a portion of said at least one end cap is adjacent to said elongated wrap body;

wherein said housing subassembly and said lighting subassembly are removably attached with said at least one end cap; and

wherein said platform separates said at least one light source from said driver electronics.

27. The modular light fixture of claim 26, wherein said platform is elongated and comprises a front side surface and a back side surface, wherein at least one light source is on said front side surface and said driver electronics are on said back side surface.

28. The modular light fixture of claim 27, said lighting subassembly further comprising an electronics enclosure on said back side surface and enclosing said driver electronics.

29. The modular light fixture of claim 26, wherein said driver electronics comprise:

an AC/DC converter;

a DC/DC converter; and

a battery backup unit.

30. An extendable linear fixture, comprising:

a plurality of modular fixtures, each of said modular fixtures comprising;

a housing subassembly comprising a plurality of male attachment structures; and

a lighting subassembly comprising a first end cap and a second end cap, said first and second end caps each comprising a female attachment structure for receiving a respective one of said male attachment structures, said lighting assembly further comprising a lens wherein at least a portion of said at least one end cap is adjacent to at least a portion of said lens;

wherein said plurality of male attachment structures and said first and second female attachment structures engage to couple said housing subassembly to said first and second end caps such that said housing subassembly and said lighting subassembly are removably attached; and

at least one intermediate bridge structure, one of said at least one intermediate bridge structures between adjacent of said modular fixtures and connecting said modular fixtures together.

31. The extendable linear fixture of claim 30, each of said at least one intermediate bridge structures comprising:

an extension piece; and

a bracket fastened to said housing subassemblies of said adjacent modular fixtures and to said extension piece, such that said extension piece, said bracket and said adjacent modular fixtures define an intermediate enclosure.

32. The extendable linear fixture of claim 31, wherein said adjacent modular fixtures are serially connected with wires passing through said intermediate enclosure.