Method and apparatus for combining torque and angle representation

• US 9,874,493 B2
• Filed: 06/26/2012
• Issued: 01/23/2018
• Est. Priority Date: 06/26/2012
• Status: Active Grant

• Current Assignee: Atlas Copco Industrial Technique Ab (Atlas Copco AB)
• Original Assignee: Atlas Copco Industrial Technique Ab (Atlas Copco AB)
• Inventors: Brndstrm, Ulf Roland, Forsberg, Per Ingemar, Redin, Fredrik
• Primary Examiner(s): Do, An
• Application Number:
  US14/411,007
• Publication Number:
  US 20150177098A1
• Time in Patent Office: 2,037 Days
• Field of Search: 702 33, 702 35, 702 41
• CPC Class Codes: B25B 21/00 Portable power-driven screw or nut setting or loosening tools; details or components, e.g. casings, bodies, of portable power-driven tools not particularly related to the operation performed B25F5/00; for mounting or dismounting wheels B60B29/006; Attachments for drilling apparatus serving the same purpose machines B23P19/06
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: F16H 2057/012 of gearings
• CPC Class Codes: F16H 57/01 Monitoring wear or stress of gearing elements, e.g. for triggering maintenance
• CPC Class Codes: G01M 13/021 Gearings

Abstract

An improved method and apparatus for creating a representation of transferred torque (τ_tr) over a rotation angle interval (α) for a torque transferring system wherein the torque transferring system includes at least two meshing gears, a torque meter for monitoring the transferred torque (τ_tr) in the torque transferring device, and an angular meter arranged to monitor an angular position (α) of at least one of the meshing gears over at least one angular interval (α_int). Further, the system includes a processor that is adapted to: map the transferred torque (τ_tr) to the monitored angular interval (α_int) and create a representation of the transferred torque (τ_tr) over said angular interval (α_int), analyze said representation in order to identify deviations from an expected representation, and based on said analysis determining a gear condition of at least one of the at least two meshing gears in the torque transferring device.

Claims

1. An apparatus for determining a gear condition of meshing gears in a torque transferring device, wherein the torque transferring device comprises:

(i) at least two meshing gears, (ii) a torque meter for monitoring a transferred torque (τ

_tr) in the torque transferring device, and (iii) an angular meter arranged to monitor an angular position (α

) of at least one of the meshing gears over at least one angular interval (α

_int),

wherein the apparatus comprises a processor that is adapted to;

map the transferred torque (τ

_tr) to the monitored angular position (α

) and create a representation of the transferred torque (τ

_tr) over an angular interval (α

_int),

append at least two individual representations of the transferred torque (τ

_tr) over at least two individual angular intervals (α

_int), each individual representation including at least one transferred torque (τ

_tr) over at least one corresponding monitored angular interval (α

_int);

create a joined-together representation from the appended at least two individual representations; and

analyze said joined-together representation in order to determine a gear condition of at least one of said at least two meshing gears in the torque transferring device,

wherein the processor is adapted to remove a trend from each individual representation before appending them, in order to determine a detrended representation that has an amplitude that is centered around a specific constant torque, wherein the detrending performed by the processor is arranged to compensate each individual representation for a varying transferred torque (τ

_tr) during individual system operation, and wherein the joined-together representation of the at least two individual representations of said transferred torque (τ

_tr) over said angle interval (α

_int) is based on the compensated representations.

2. The apparatus according to claim 1, wherein the processor is adapted to analyze an angular periodicity at which a deviation of the transferred torque occurs in order to locate a cause of the deviation to one of said meshing gears.

3. The apparatus according to claim 2, wherein the processor is adapted to analyze an amplitude of the transferred torque (τ

_tr) in order to identify deviations from an expected torque amplitude.

4. The apparatus according to claim 1, wherein said processor is adapted to create the joined-together representation such that the joined-together representation includes information of the transferred torque (τ

_tr) over an angle interval (α

_int) corresponding to a complete rotation for at least one of said at least two meshing gears.

5. The apparatus according to claim 1, wherein the processor is arranged in a separate control unit adapted to communicate with the torque transferring device, wherein the torque transferring device comprises a communication unit for communicating said transferred torque (τ

_tr) and angle interval (α

_int) of the meshing gears to the control unit.

6. The apparatus according to claim 1, wherein the apparatus includes a signaling device for signaling deterioration of at least one of said at least two meshing gears to an operator.

7. The apparatus according to claim 1, wherein said torque transferring device is a nutrunner, and said individual representation of said transferred torque (τ

_tr) over said angle interval (α

_int) is an individual nut tightening or nut loosening.

8. A method of determining a gear condition of meshing gears in a torque transferring device including at least two meshing gears, a torque meter for monitoring the transferred torque (τ

_tr), and an angular meter arranged to continuously monitor an angular position (α

) of at least one of the meshing gears over at least one angle interval (α

_int), the method comprising;

mapping the monitored torque (τ

_tr) to the monitored angular position (α

) of the meshing gears to create a representation of said transferred torque (τ

_tr) over said angle interval (α

_int),

appending at least two individual representations of said transferred torque (τ

_tr) over at least two individual angle intervals (α

_int), each individual representation including a transferred torque (τ

_tr) over an angle interval (α

_int) of an individual system operation,

providing a joined-together representation from the appended at least two individual representations; and

analyzing said joined-together representation in order to identify deterioration of at least one of said at least two meshing gears,

wherein the appending of said at least two individual representations includes removing a trend from each one of said at least two individual representations, in order to determine a detrended individual representation that has an amplitude that is centered around a specific constant torque.

9. The method according to claim 8, further comprising:

analyzing an amplitude of the transferred torque (τ

_tr) in order to identify deviations from an expected torque amplitude.

10. The method according to claim 8, wherein an absolute angle (α

_abs) is utilized for determining an angle relationship between two angularly differing individual representations, thereby allowing said two angularly differing individual representations to be joined together at a correct angular position (α

).

11. The method according to claim 10, wherein a magnitude of the amplitude of the detrended individual representation is further compensated for with respect to the trend of the amplitude.

12. The method according to claim 8, wherein said joined-together representation includes information of a transferred torque T_tr over an angle interval corresponding to a complete rotation for all of said at least two meshing gears.

13. The method according to claim 8, wherein said analyzing includes a transformation of a time domain signal of said joined-together representation into a frequency domain signal of said joined-together representation.

14. The method according to claim 13, wherein an equidistant re-sampling is performed on said time domain signal of said joined-together representation or on at least two time domain signals of said at least two individual representations, respectively, before said transformation.

15. The method according to claim 13, wherein said deterioration is identified by comparing an amplitude of said frequency domain signal of said combined representation with at least one amplitude threshold.

16. The method according to claim 8, wherein the method is performed in actual operation of the torque transferring device.

17. A non-transitory computer-readable storage medium having stored thereon a computer program that is executable by a computer to determine a gear condition of meshing gears in a torque transferring device including at least two meshing gears, a torque meter for monitoring the transferred torque (τ

_tr), and an angular meter arranged to continuously monitor an angular position (α

) of at least one of the meshing gears over at least one angle interval (α

_int), the program causing the computer to execute functions comprising;

mapping the monitored torque (τ

_tr) to the monitored angular position (α

) of the meshing gears to create a representation of said transferred torque (τ

_tr) over said angle interval (α

_int),

appending at least two individual representations of said transferred torque (τ

_tr) over at least two individual angle intervals (α

_int), each individual representation including a transferred torque (τ

_tr) over an angle interval (α

_int) of an individual system operation,

providing a joined-together representation from the appended at least two individual representations; and

analyzing said joined-together representation in order to identify deterioration of at least one of said at least two meshing gears, wherein the appending of said at least two individual representations includes removing a trend from each one of said at least two individual representations, in order to determine a detrended individual representation that has an amplitude that is centered around a specific constant torque.