Remote terminal unit (RTU) hardware architecture

• US 9,875,207 B2
• Filed: 08/14/2014
• Issued: 01/23/2018
• Est. Priority Date: 08/14/2014
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Lv, Jie, Zou, Lei, Yang, Zhi, Zhang, Min
• Primary Examiner(s): Unelus, Ernest
• Assistant Examiner(s): Yimer, Getente A
• Application Number:
  US14/459,557
• Publication Number:
  US 20160048474A1
• Time in Patent Office: 1,258 Days
• Field of Search: 710 38, 710 2, 710 36, 710 53, 710110
• CPC Class Codes: G02B 6/36 Mechanical coupling means G02B6/255, G02B6/42 take precedence
• CPC Class Codes: G06F 13/10 Program control for peripheral devices G06F13/14 - G06F13/42 take precedence
• CPC Class Codes: G06F 13/14 Handling requests for interconnection or transfer
• CPC Class Codes: G06F 13/4068 Electrical coupling
• CPC Class Codes: G06F 13/4095 in incremental bus architectures, e.g. bus stacks

Abstract

An apparatus includes a remote terminal unit (RTU) having one or more input/output (I/O) modules and a controller module. Each of the one or more I/O modules includes multiple I/O channels. The controller module includes at least one processing device configured to communicate with at least one industrial field device via the I/O channels of the I/O modules. The controller module includes a first connector, and a first of the one or more I/O modules includes a second connector. The first connector is configured to be physically connected to the second connector, and the first and second connectors are configured to transport data and power directly between the controller module and the first I/O module.

Claims

1. An apparatus comprising:

a remote terminal unit (RTU) comprising;

a plurality of input/output (I/O) modules connected in series, each comprising multiple I/O channels, wherein a first I/O module of the plurality of I/O modules comprises a first connector and a third connector, a second I/O module of the plurality of I/O modules comprises a fourth connector, the third connector is configured to be physically connected to the fourth connector, and the third and fourth connectors are configured to transport data and power directly between the first I/O module and the second I/O module; and

a controller module comprising;

at least one processing device configured to communicate with at least one industrial field device via the I/O channels of the I/O modules, and

a second connector configured to physically connect to the first connector, wherein the first and second connectors are configured to transport data and power directly between the controller module and the first I/O module.

2. The apparatus of claim 1, wherein:

the RTU further comprises a first expansion board;

a last I/O module of the I/O modules comprises a fifth connector;

the first expansion board comprises a sixth connector; and

the fifth connector is configured to be physically connected to the sixth connector, and the fifth and sixth connectors are configured to transport data directly between the last I/O module and the first expansion board.

3. The apparatus of claim 2, wherein:

the RTU further comprises a second expansion board configured to be coupled to the first expansion board and to one or more additional I/O modules, each additional I/O module comprising multiple additional I/O channels; and

the controller module is configured to communicate with at least one additional industrial field device via the additional I/O channels.

4. The apparatus of claim 3, wherein:

the first expansion board further comprises at least one port; and

the at least one port is configured to be coupled to the second expansion board in order to provide at least one communication path between the controller module and the one or more additional I/O modules.

5. The apparatus of claim 2, wherein:

the first expansion board further comprises first and second ports;

the controller module and the plurality of I/O modules are configured to communicate over multiple communication paths through connectors; and

the first and second ports are configured to be coupled together by a cable so that the multiple communication paths form a ring.

6. The apparatus of claim 1, wherein:

the plurality of I/O modules comprise a first string of I/O modules;

the RTU further comprises a second string of I/O modules;

only one power connection from a power supply is coupled to each of the first and second strings of I/O modules; and

only one or two data connections couple the first string of I/O modules to the second string of I/O modules.

7. The apparatus of claim 1, wherein only the first connector and the second connector couple the controller module and the first I/O module.

8. An apparatus comprising:

a controller module of a remote terminal unit (RTU), the controller module comprising;

at least one processing device configured to communicate with at least one industrial field device via input/output (I/O) channels of a plurality of I/O modules connected in series; and

a first connector configured to;

physically connect to a second connector of a first of the plurality of I/O modules; and

transport data and power directly between the controller module and the first I/O module, and

transport data and power indirectly between the controller module and a second I/O module, where the first I/O module comprises a third connector and the second I/O module comprises a fourth connector, and the third and fourth connectors are configured to transport data and power directly between the first I/O module and the second I/O module.

9. The apparatus of claim 8, wherein the first connector is configured to provide multiple communication paths for the data between the controller module and the first I/O module.

10. The apparatus of claim 9, wherein the controller module is configured to communicate with multiple I/O modules over the multiple communication paths.

11. The apparatus of claim 9, wherein the controller module is configured to communicate with multiple additional I/O modules coupled to an expansion module over the multiple communication paths.

12. The apparatus of claim 8, wherein the controller module further comprises I/O terminals and one or more built-in I/O channels configured to communicate via the I/O terminals.

19. The apparatus of claim 8, wherein only the first connector and the second connector couple the controller module and the first I/O module.

13. An apparatus comprising:

an input/output (I/O) module of a remote terminal unit (RTU), the I/O module comprising;

multiple I/O channels configured to provide communication paths between a controller module of the RTU and at least one industrial field device;

first and second connectors configured to physically connect to other modules of the RTU, each connector configured to transport data and power directly between the I/O module and the other modules of the RTU,

the first connector configured to be physically connected to a third connector of a controller module and transport data and power directly between the I/O module and the controller module, and

the second connector configured to be physically connected to a fourth connector of an additional I/O module and transport data and power directly between the I/O module and the additional I/O module.

14. The apparatus of claim 13, wherein the first and second connectors are configured to provide multiple communication paths for the data to and from the I/O module.

15. The apparatus of claim 13, wherein:

the I/O module is configured to receive operating power through the first connector; and

the I/O module is configured to provide power through the second connector.

20. The apparatus of claim 13, wherein only the first connector and the second connector couple the controller module and the first I/O module.

16. An apparatus comprising:

an expansion module of a remote terminal unit (RTU), the expansion module comprising;

a connector configured to be physically connected to an input/output (I/O) module of the RTU, the I/O module comprising multiple I/O channels configured to provide communication paths between a controller module of the RTU and at least one industrial field device;

at least one port configured to be coupled to a second expansion module of the RTU, the second expansion module configured to be coupled to an additional I/O module; and

a set of I/O modules connected in series, each comprising multiple I/O channels;

wherein the connector is configured to;

transport data directly between the I/O module and the expansion module, and

transport data and power indirectly between the controller module and a second I/O module, where the I/O module comprises a third connector and the second I/O module comprises a fourth connector, and the third and fourth connectors are configured to transport data and power directly between the I/O module and the second I/O module.

17. The apparatus of claim 16, wherein the at least one port is configured to be coupled to the second expansion module in order to provide at least one communication path between the controller module and the additional I/O module.

18. The apparatus of claim 16, wherein:

the at least one port comprises first and second ports; and

the first and second ports are configured to be coupled together by a cable so that multiple communication paths between the controller module and the I/O modules form a ring.