Layer cell, assembled battery including layer cell, and method for assembling layer cell

• US 9,876,251 B2
• Filed: 11/29/2012
• Issued: 01/23/2018
• Est. Priority Date: 12/19/2011
• Status: Active Grant

• Current Assignee: Exergy Power Systems, Inc.
• Original Assignee: Exergy Power Systems, Inc.
• Inventors: Tsutsumi, Kaduo, Nakoji, Masateru
• Primary Examiner(s): Conley, Helen O
• Application Number:
  US14/114,933
• Publication Number:
  US 20140065470A1
• Time in Patent Office: 1,881 Days
• CPC Class Codes: C25B 1/02 Hydrogen or oxygen
• CPC Class Codes: H01M 10/04 Construction or manufacture in general H01M10/058, H01M10/12, H01M10/28, H01M10/38 take precedence
• CPC Class Codes: H01M 10/0422 Cells or battery with cylindrical casing
• CPC Class Codes: H01M 4/383 Hydrogen absorbing alloys
• CPC Class Codes: H01M 4/50 of manganese
• CPC Class Codes: H01M 4/75 Wires, rods or strips
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/4911 including sealing

Abstract

Layer cell includes an outer casing, positive electrode, negative electrode, separator disposed between the positive electrode and the negative electrode, and electrically conductive current collector passing through the positive electrode, the negative electrode and the separator in an axial direction of the outer casing. The positive electrode, the negative electrode and the separator are stacked in the axial direction of the outer casing. First electrode which is one of the positive electrode and the negative electrode is in contact with an inner surface of the outer casing, but is not in contact with the current collector. Second electrode which is the other electrode is not in contact with the outer casing, but is in contact with the current collector. An outer edge of the second electrode is covered with the separator. Peripheral edge of a hole, in the first electrode is covered with the separator.

Claims

1. A layer cell comprising:

an outer casing;

a first electrode which is one of a positive electrode and a negative electrode;

a second electrode which is the other of the positive electrode and the negative electrode;

a separator disposed between the first electrode and the second electrode; and

an electrically conductive current collector passing through the first electrode, the second electrode and the separator in an axial direction of the outer casing,

wherein the first electrode, the second electrode and the separator are stacked in the axial direction of the outer casing,

wherein the first electrode has a hole through which the current collector passes with a clearance gap between the first electrode and the current collector, the first electrode being in contact with an inner surface of the outer casing so as to be electrically connected to the inner surface of the outer casing, but not in contact with the current collector, and

wherein the second electrode has a hole through which the current collector passes, the second electrode being not in contact with the inner surface of the outer casing, but in contact with the current collector so as to be electrically connected to the current collector,

wherein the separator has a hole through which the current collector passes with a clearance gap between the separator and the current collector,

wherein the separator is extending beyond an outer edge of the second electrode but not in contact with the inner surface of the outer casing, and

wherein the separator is extending beyond an inner edge of the first electrode.

2. The layer cell according to claim 1, wherein

the first electrode is enclosed with a bag-shaped first separator in a state that an outer edge of the first electrode is exposed at the outside of the first separator, and

the second electrode is enclosed with a bag-shaped second separator in a state that a peripheral edge of a hole, through which the current collector passes, in the second electrode is exposed at the outside of the second separator.

3. The layer cell according to claim 1, wherein

the current collector has a side surface on which a groove is formed,

a diameter of the narrowest portion of the current collector is larger than a diameter of the hole, through which the current collector passes, in the second electrode, and

a diameter of the thickest portion of the current collector is smaller than a diameter of the hole, through which the current collector passes, in the first electrode.

4. The layer cell according to claim 1, wherein

the negative electrode contains a hydrogen storage alloy.

5. The layer cell according to claim 4, wherein

each of the positive electrode and the negative electrode is an electrode that is charged and discharged, and is also an electrode that applies electrolysis to an electrolyte retained in the layer cell with an electric current fed from the outside.

6. The layer cell according to claim 4, wherein

a charge-capacity of the negative electrode is smaller than a charge-capacity of the positive electrode.

7. The layer cell according to claim 6, further comprising:

a hydrogen storage chamber disposed inside the outer casing, for storing hydrogen gas generated from the negative electrode.

8. The layer cell according to claim 7, wherein

the negative electrode is charged in such a manner that the hydrogen storage alloy contained in the negative electrode stores the hydrogen gas stored in the hydrogen storage chamber.

9. The layer cell according to claim 4, wherein

the positive electrode contains manganese dioxide.

10. The layer cell according to claim 7, wherein

the outer casing has a side portion formed into a cylindrical shape,

the outer casing has bulging portions that have a dome shape at axial two ends thereof, and

the hydrogen storage chamber is provided in each of the bulging portions.

11. An assembled battery comprising a plurality of layer cells according to claim 1, the layer cells being connected to each other via a columnar metal fitting, wherein

in each of the layer cells, the outer casing has a cylindrical body portion made of a metal, and lid portions for covering openings formed at axial two ends of the body portion, and the current collector passes through the lid portions,

the metal fittings has a top surface and a bottom surface each having a connection cavity formed thereon,

the end of the current collector in one of the layer cells is fittable into the connection cavity formed on the top surface of the metal fitting,

the end of the current collector in the different one of the layer cells adjoining the layer cell is fittable into the connection cavity formed on the bottom surface of the metal fitting, with an insulator interposed between the end and the connection cavity, and

the bottom surface of the metal fitting is electrically connected to the outer casing in the different layer cell.

13. The layer cell according to claim 1, wherein

the first electrode is enclosed with a bag-shaped first separator in a state that an outer edge of the first electrode is exposed at the outside of the first separator.

14. The layer cell according to claim 1, wherein

the second electrode is enclosed with a bag-shaped second separator in a state that a peripheral edge of a hole, through which the current collector passes, in the second electrode is exposed at the outside of the second separator.

12. An assembled battery comprising:

a plurality of layer cells,

wherein each or the layer cells comprising;

an outer casing;

a first electrode which is one of a positive electrode and a negative electrode;

a second electrode which is the other one of the positive electrode and the negative electrode;

a separator disposed between the first electrode and the second electrode; and

an electrically conductive current collector passing through the first electrode, the second electrode and the separator in an axial direction of the outer casing,

wherein the first electrode, the second electrode and the separator are stacked in the axial direction of the outer casing,

wherein the first electrode has a hole through which the current collector passes with a clearance gap between the first electrode and the current collector, the first electrode being in contact with an inner surface of the outer casing so as to be electrically connected to the inner surface of the outer casing, but not in contact with the current collector, and

wherein the second electrode has a hole through which the current collector passes, the second electrode being not in contact with the inner surface of the outer casing, but in contact with the current collector so as to be electrically connected to the current collector,

wherein the separator has a hole through which the current collector passes with a clearance gap between the separator and the current collector,

wherein the separator is extending beyond an outer edge of the second electrode but not in contact with the inner surface of the outer casing, and

wherein the separator is extending beyond an inner edge of the first electrode,

wherein the outer casing in each of the layer cells has a one end-closed container having a rectangular cross-section, and a lid member for covering an opening of the container, and

wherein the layer cells are connected to one another such that the container of one of the layer cells and the lid member of another one of the layer cells adjoining the layer cell are in surface contact with each other.