Apparatus for making contact with an electrical conductor, and connection or connecting device with an apparatus of this kind

• US 9,876,290 B2
• Filed: 06/05/2015
• Issued: 01/23/2018
• Est. Priority Date: 06/12/2014
• Status: Active Grant

• Current Assignee: Pfisterer Kontaktsysteme GmbH (Pfisterer Holding AG)
• Original Assignee: Pfisterer Kontaktsysteme GmbH (Pfisterer Holding AG)
• Inventors: Frank, Erich
• Primary Examiner(s): GUSHI, ROSS N
• Application Number:
  US15/318,018
• Publication Number:
  US 20170104283A1
• Time in Patent Office: 963 Days
• Field of Search: 174 84 C
• CPC Class Codes: H01R 11/01 characterised by the form or arrangement of the conductive interconnection between the connecting locations
• CPC Class Codes: H01R 11/12 End pieces terminating in an eye, hook, or fork
• CPC Class Codes: H01R 11/28 End pieces consisting of a ferrule or sleeve
• CPC Class Codes: H01R 11/32 End pieces with two or more terminations
• CPC Class Codes: H01R 3/08 for making connection to a liquid slip rings with liquid contacts H01R39/30, H01R39/646
• CPC Class Codes: H01R 4/186 using a body comprising a plurality of cable-accommodating recesses or bores
• CPC Class Codes: H01R 4/20 using a crimping sleeve H01R4/01 takes precedence
• CPC Class Codes: H01R 4/26 Connections in which at least one of the connecting parts has projections which bite into or engage the other connecting part in order to improve the contact H01R4/188, H01R4/203, H01R4/5075 take precedence; using shape memory materials H01R4/01
• CPC Class Codes: H01R 4/36 Conductive members located under tip of screw

Abstract

An apparatus (1) for making contact with an electrical conductor (10, 20), in particular a cable conductor of a power supply cable, has a connecting body (4) that delimits a receiving space (6) into which the conductor (10, 20) with which contact is to be made can be inserted by way of its end. The apparatus (1) has a contact medium (30) with which electrical contact can be made with the end of the conductor (10, 20) under the action of a contact force. The contact medium (30) has a large number of electrically conductive contact bodies (32) introduced into the receiving space (6) and bearing against one another. At least some of the contact bodies can be brought into electrical contact-making contact with the ends of the conductors (10, 20).

Claims

1. An apparatus for making contact with an electrical cable conductor, the apparatus comprising:

a connecting body having a receiving space therein for receiving the cable conductor with the cable being inserted by a first end of the cable conductor into said receiving space;

a contact medium capable of making electrical contact with the front end of the cable conductor under a contact force, said contact medium having a plurality of electrically conductive contact bodies introduced into said receiving space and bearing against one another, at least some of said contact bodies being able to be brought into electrical contact-making contact with the front end of the cable conductor;

a force storage constantly maintaining the contact force on said contact medium against the front end of the cable connector.

2. An apparatus according to claim 1 wherein

the contact force of one said contact bodies is transmitted to at least one of adjacent ones of said contact bodies, the cable conductor or said connecting body.

3. An apparatus according to claim 1 wherein

said contact bodies have shapes capable of transmitting contact forces in an essentially direction-independent manner to at least one of adjacent ones of said contact bodies, the cable conductor or said connecting body.

4. An apparatus according to claim 1 wherein

at least part of each of the said contact bodies comprises an at least partially curved surface.

5. An apparatus according to claim 4 wherein

each said outer surface is at least partially spherical surface.

6. An apparatus according to claim 1 wherein

said contact bodies are ball-shaped.

7. An apparatus according to claim 1 wherein

said contact bodies have electrically conductive surface coatings having lower contact resistances relative to materials of said contact bodies.

8. An apparatus according to claim 1 wherein

said contact medium comprises a pasty mass, said contact bodies being embedded in said pasty mass.

9. An apparatus according to claim 1 wherein

a force application element contacts and applies said contact force on said contact medium.

10. An apparatus according to claim 9 wherein

a force indicator provides a signal indicating that said force application element has applied an adequate contact force on said contact medium.

11. An apparatus according to claim 1 wherein

a fixation device fixes an axial position of the cable conductor in the connecting body.

12. An apparatus according to claim 1 wherein

said force storage is resilient.

13. An apparatus for making contact with an electrical cable conductor, the apparatus comprising:

a connecting body having a receiving space therein for receiving the cable conductor with the cable being inserted by a first end of the cable conductor into said receiving space;

a contact medium capable of making electrical contact with the front end of the cable conductor under a contact force, said contact medium having a plurality of electrically conductive contact bodies introduced into said receiving space and bearing against one another, at least some of said contact bodies being able to be brought into electrical contact-making contact with the front end of the cable conductor;

a force application element contacting and applying said contact force on said contact medium; and

a force indicator providing a signal indicating that said force application element has applied an adequate contact force on said contact medium.

14. An apparatus according to claim 13 wherein

the contact force of one said contact bodies is transmitted to at least one of adjacent ones of said contact bodies, the cable conductor or said connecting body.

15. An apparatus according to claim 13 wherein

said contact bodies have shapes capable of transmitting contact forces in an essentially direction-independent manner to at least one of adjacent ones of said contact bodies, the cable conductor or said connecting body.

16. An apparatus according to claim 13 wherein

said contact bodies are ball-shaped.

17. An apparatus according to claim 13 wherein

said contact bodies have electrically conductive surface coatings having lower contact resistances relative to materials of said contact bodies.

18. An apparatus according to claim 13 wherein

said contact medium comprises a pasty mass, said contact bodies being embedded in said pasty mass.

19. A connection, comprising:

an electrical cable conductor having a front end and having multiple wires;

a connecting body having a receiving space therein receiving said cable conductor with the cable being inserted by said first end of said cable conductor into said receiving space;

a contact medium capable of making electrical contact with said front end of said cable conductor under a contact force, said contact medium having a plurality of electrically conductive contact bodies introduced into said receiving space and bearing against one another, at least some of said contact bodies being in electrical contact with said front end of said cable conductor; and

an expansion element inserted in said front end of said cable conductor.

20. A connection according to claim 19 wherein

said expansion element is inserted centrally into said front end of said cable conductor.

21. A connection according to claim 19 wherein

at least part of each of the said contact bodies comprises an at least partially curved surface.

22. A connection according to claim 21 wherein

said curved outer surface has a radius of curvature less than 50 percent of said front end of said cable conductor.

23. A connection according to claim 21 wherein

said curved outer surface has a radius of curvature less than 40 percent of said front end of said cable conductor.

24. A connection according to claim 21 wherein

said curved outer surface has a radius of curvature less than 25 percent of said front end of said cable conductor.

25. A connection according to claim 19 wherein

an annular element is mounted in said connecting body against adjacent said front end of said cable conductor, said annular element having an external diameter essentially equal to a clear width of said receiving space and an internal diameter essentially equal to an external diameter of said cable conductor adjacent said front end.

26. An apparatus for making contact with an electrical cable conductor, the apparatus comprising:

a connecting body having a receiving space therein for receiving the cable conductor with the cable being inserted by a first end of the cable conductor into said receiving space and having holes therein extending between an outside surface of said connecting body and said receiving space;

a contact medium capable of making electrical contact with the front end of the cable conductor under a contact force, said contact medium having a plurality of electrically conductive ball-shaped contact bodies introduced into said receiving space through said holes in said connecting body, said contact medium completely filling said receiving space, said contact bodies bearing against one another, at least some of said contact bodies being able to be brought into electrical contact-making contact with the front end of the cable conductor; and

threaded pins threadedly engaged in said holes in said connecting body, closing said holes and applying forces on said contact medium to produce the contact force.

27. An apparatus according to claim 26 wherein

a resilient force storage is in contact with and maintains the contact force of said contact medium against the front end of the cable conductor.