UPS systems and methods using coordinated static switch and inverter operation for generator walk-in

• US 9,876,354 B2
• Filed: 05/21/2014
• Issued: 01/23/2018
• Est. Priority Date: 05/21/2014
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Compton, Bobby Leonard
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): VU, TOAN T
• Application Number:
  US14/283,744
• Publication Number:
  US 20150340864A1
• Time in Patent Office: 1,343 Days
• Field of Search: 307 66
• CPC Class Codes: H02J 3/00 Circuit arrangements for ac mains or ac distribution networks
• CPC Class Codes: H02J 9/00 Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc

Abstract

An uninterruptible power supply (UPS) system includes an AC output, an inverter coupled to the AC output and configured to provide power at the AC output, and a switch configured to selectively couple a generator (e.g., an engine-generator set) to the AC output. The system further includes a control circuit configured to variably modulate the switch to gradually increase control power flow from the generator to the AC output while causing the inverter to concurrently provide power to the AC output. The switch may be a static switch that includes at least one silicon controlled rectifier (SCR), and the control circuit may be configured to control a conduction interval of the at least one SCR to control power flow from the generator to the AC output.

Claims

1. An uninterruptible power supply (UPS) comprising:

an AC output;

an inverter coupled to the AC output and configured to provide power at the AC output;

a switch configured to selectively couple a generator to the AC output; and

a control circuit configured to alternately turn on the switch and activate the inverter in respective separate intervels to gradually increase power flow from the generator to the AC output.

2. The UPS of claim 1, wherein the switch comprises a static switch.

3. The UPS of claim 1, wherein the control circuit is configured to change the conduction interval durations in discrete steps over respective discrete time intervals to control the power flow from the generator to the AC output.

4. The UPS of claim 1, wherein the control circuit is configured to vary the conduction interval durations responsive to a signal indicating a performance margin of the generator.

5. The UPS of claim 1, wherein the control circuit is configured to operate the inverter to provide reactive power compensation.

6. The UPS of claim 1, wherein the control circuit is configured to operate the inverter to provide harmonic compensation.

17. The UPS of claim 1, wherein the inverter is constrained to be inactive during the intervals in which the switch is on.

7. A system comprising:

a utility power source;

an engine-generator set;

a static switch configured to couple the engine-generator set to a load;

an inverter having an output configured to be coupled to the load; and

a control circuit operatively coupled to the engine-generator set, the static switch, and the inverter and configured to detect a failure of the utility power source, to activate the engine-generator set and to alternately turn on the switch and activate the inverter in respective separate intervals to gradually increase power flow from the engine-generator set to the load.

8. The system of claim 7, wherein the static switch comprises at least one SCR and wherein the control circuit is configured to intermittently turn on the at least one SCR in spaced apart conduction intervals and to control durations of the conduction intervals of the at least one SCR to gradually increase power flow from the engine-generator set to the load.

9. The system of claim 8, wherein the control circuit is configured to change the conduction interval durations of the at least one SCR in discrete steps over respective discrete time intervals to control the power flow from the generator to the load.

10. The system of claim 8, wherein the control circuit is configured to vary the conduction interval durations of the at least one SCR responsive to a signal indicating a performance margin of the generator.

11. The system of claim 8, wherein the control circuit is configured to operate the inverter to provide reactive power compensation and/or harmonic compensation.

18. The system of claim 7, wherein the inverter is constrained to be inactive during the intervals in which the static switch is on.

12. A method comprising:

providing AC power to a load from an AC power source;

detecting a loss of the AC power source;

transitioning the load to an inverter of a UPS responsive to the detected loss of the AC power source;

activating a generator responsive to detected loss of the AC power source; and

alternately coupling the generator to the load via a switch and activating the inverter in respective separate intervals.

13. The method of claim 12, wherein the switch comprises a static switch comprising at least one SCR and wherein alternately coupling the generator to the load via a switch and activating the inverter in respective separate intervals comprises intermittently turning on the at least one SCR in spaced apart conduction intervals and controlling durations of the conduction intervals of the at least one SCR to gradually increase power flow between the generator and the load.

14. The method of claim 13, wherein controlling durations of the conduction intervals of the at least one SCR to gradually increase power flow between the generator and the load comprises changing the conduction interval durations of the at least one SCR in discrete steps over respective discrete time intervals to control the power flow from the generator to the load.

15. The method of claim 13, wherein controlling durations of the conduction intervals of the at least one SCR to gradually increase power flow between the generator and the load comprises varying the conduction interval durations of the at least one SCR responsive to a signal indicating a performance margin of the generator.

16. The method of claim 12, further comprising operating the inverter to provide reactive power compensation and/or harmonic compensation.

19. The method of claim 12, wherein the inverter is constrained to be inactive during the intervals in which the switch is on.