Electrical mullion receptacle

• US 9,879,470 B2
• Filed: 04/21/2017
• Issued: 01/30/2018
• Est. Priority Date: 04/21/2016
• Status: Active Grant

• Current Assignee: Frame & Mullions, LLC
• Original Assignee: Frame & Mullions, LLC
• Inventors: Clarke, Jr., James Thomas, Snow, Kenneth Russell
• Primary Examiner(s): Glessner, Brian E
• Assistant Examiner(s): Barlow, Adam G
• Application Number:
  US15/493,185
• Publication Number:
  US 20170306688A1
• Time in Patent Office: 284 Days
• Field of Search: 52210, 52211, 52212, 52213, 52215, 52217, 49467, 49468, 49469, 49470, 49471
• CPC Class Codes: E05B 47/0046 Electric or magnetic means in the striker or on the frame; Operating or controlling the striker plate E05B47/0696, E05B63/248 take precedence
• CPC Class Codes: E05C 1/004 parallel to the surface on which the fastener is mounted
• CPC Class Codes: E05C 7/00 Fastening devices specially adapted for two wings
• CPC Class Codes: E06B 1/524 Mullions; Transoms
• CPC Class Codes: E06B 1/528 with ducts for cables or pipes
• CPC Class Codes: E06B 1/70 Sills; Thresholds
• CPC Class Codes: E06B 3/362 Double winged doors or windows
• CPC Class Codes: E06B 7/28 Other arrangements on doors or windows, e.g. door-plates, windows adapted to carry plants, hooks for window cleaners edge protecting devices for door leaves E06B3/88; special glazing; emergency glazing; double glazing E06B3/66

Abstract

A door mullion receptacle box assembly includes a toe plate, a channel box and block components. When a mullion is removed from a building/room opening, the toe plate may be fixed in the mullion receptacle box thus creating a uniform threshold across the width of the door openings. Using the assembly described herein, however, there are no large diameter holes in the top of the toe plate and no projections into the opening that could be a trip hazard. The present assembly replaces traditional fixed sill blocks mounted to the floor, or to the top of a threshold to anchor the bottom of conventional mullions. A typical mullion is locked in place with a lock at the top of the mullion. When installed, this mullion is placed over the sill block at the sill and tilted into place and locked into a header block at the top of the mullion. However because the components of the conventional sill blocks project up into the mullion from the thresholds, they become a trip hazard and a liability when the mullion is temporarily removed.

Claims

1. A mullion receptacle assembly adapted for use in a doorway threshold, the assembly comprising:

a channel box, a block, and a toe plate;

wherein the channel box has a rectangular base connected at the bottom of a pair of sidewalls on opposite sides of the base, and raised side edge flanges attached to the top of each sidewall with the base, sidewalls and flanges forming a rectangular channel and defining a channel width between the sidewalls, and wherein the channel box has a front side that is open to the base;

wherein the block is generally rectangular in shape and is sized to fit inside the channel box and is further adapted to be attached to the base of the channel box, wherein the block has a block width that is less than the channel width and further wherein the block is attached to the base in generally the middle of the base so that slots are formed on either side of the block between the block and the channel box sidewalls, and further wherein the block is hollow and has an aperture that is open to a front side of the block that is oriented to be on the same side as the front side of the channel box;

wherein the toe plate has a threshold edge, a toe plate flange, and a tongue extending backwardly on the opposite side of the toe plate flange from the threshold edge, and wherein the tongue is sized to slidably fit into the aperture in the front side of the block, whereby the toe plate may be removably mounted in the block and adjacent the front side of the channel box.

2. A mullion receptacle assembly as described in claim 1, wherein the side edge flanges of the channel box include fastener apertures therethrough.

3. A mullion receptacle assembly as described in claim 1, wherein the toe plate front edge flange is beveled.

4. A mullion receptacle assembly as described in claim 1, wherein the tongue and the block have lock holes respectively therein that are adapted to be aligned when the tongue is mounted in the block, and the aligned holes are adapted to allow a locking bar to pass slidably into the holes.

5. A mullion receptacle assembly as described in claim 1, wherein the substantially rectangular shape is sized to fit within the inside diameter of a hollow mullion that may be mounted thereon.

6. A mullion receptacle assembly as described in claim 1, wherein the block is substantially square in shape.

7. In combination, a threshold and a mullion receptacle assembly adapted for use in a threshold, the combination comprising:

a threshold having a length and a width, and further having a rectangular cutout therein that is open to one side of the threshold, the threshold cutout adapted to and sized to receive a mullion receptacle assembly therein; and

the mullion receptacle assembly comprising a channel box, a block, and a toe plate;

wherein the channel box has a rectangular base connected at the bottom of a pair of sidewalls on opposite sides of the base, and raised side edge flanges attached to the top of each sidewall with the base, sidewalls and flanges forming a rectangular channel and defining a channel width between the sidewalls, and wherein the channel box has a front side that is open to the base;

wherein the block is generally rectangular in shape and is sized to fit inside the channel box and is further adapted to be attached to the base of the channel box, wherein the block has a block width that is less than the channel width and further wherein the block is attached to the base in generally the middle of the base so that slots are formed on either side of the block between the block and the channel box sidewalls, and further wherein the block is hollow and has an aperture that is open to a front side of the block that is oriented to be on the same side as the front side of the channel box;

wherein the toe plate has a threshold edge, a toe plate flange, and a tongue extending backwardly on the opposite side of the toe plate flange from the threshold edge, and wherein the tongue is sized to slidably fit into the aperture in the front side of the block, whereby the toe plate may be removably mounted in the block and adjacent the front side of the channel box.

8. A combination of a threshold and mullion receptacle assembly as described in claim 7,

wherein the threshold has an inside edge and an outside edge along the length of the threshold on opposite sides thereof, and the inside and outside edges of the threshold are beveled, and

wherein the toe plate front edge flange is beveled to a similar angle and shape.

9. A combination of a threshold and mullion receptacle assembly as described in claim 7,

wherein the side edge flanges of the channel box include fastener apertures therethrough.

10. A combination of a threshold and mullion receptacle assembly as described in claim 7,

wherein the tongue and the block have lock holes respectively therein that are adapted to be aligned when the tongue is mounted in the block, and the aligned holes are adapted to allow a locking bar to pass slidably through the holes.