Methods and apparatus for evaluating downhole conditions through fluid sensing

• US 9,879,519 B2
• Filed: 08/28/2014
• Issued: 01/30/2018
• Est. Priority Date: 04/02/2007
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Roberson, Mark W., Goodwin, Scott, Donderici, Burkay, Wilson, Glenn A., Rodney, Paul F., Shah, Vimal V., Roddy, Craig W., Ravi, Krishna M.
• Primary Examiner(s): Wang, Wei
• Application Number:
  US14/471,797
• Publication Number:
  US 20140367092A1
• Time in Patent Office: 1,251 Days
• CPC Class Codes: E21B 33/13 Methods or devices for cementing, for plugging holes, crevices or the like
• CPC Class Codes: E21B 43/25 Methods for stimulating production by vibrating earth formations E21B43/003
• CPC Class Codes: E21B 47/005 Monitoring or checking of cementation quality or level
• CPC Class Codes: E21B 47/01 Devices for supporting measuring instruments on drill bits, pipes, rods or wirelines; Protecting measuring instruments in boreholes against heat, shock, pressure or the like
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: G01V 3/20 operating with propagation of electric current

Abstract

An apparatus and method may operate to mount one or more communication assemblies relative to the exterior of a casing being placed in a borehole. Two communication assemblies can be placed in longitudinally spaced relation to one another along the casing, wherein each communication assembly is configured to obtain excitation responses from electrodes of a fluid sensing component, where the excitation responses vary based on properties of fluids in one or more regions of the annulus surrounding the casing. Additional apparatus, systems, and methods are disclosed.

Claims

1. An assembly, comprising:

a body member forming a portion of a casing string disposed within a borehole defined by formation sidewalls to define an annulus between the casing string and the formation sidewalls;

a first fluid sensing component supported by the body member, the first fluid sensing component including a first plurality of electrodes attached over an outer surface of the casing string and arranged as one or more pairs of electrodes between each of which impedance of fluid in the annulus is measured, wherein for each of the one or more pairs of electrodes, one of the electrodes is offset from the other electrode in a direction longitudinally parallel to the casing string; and

an electronics assembly operably coupled to the first fluid sensing component, including,

a signal generator to provide a first excitation current to at least one electrode of the first plurality of electrodes,

measurement circuitry to measure currents or voltages resulting from the first excitation current traversing fluid in the annulus that is proximate the first fluid sensing component, and

a data processor configured to determine impedances corresponding to the measured currents or voltages.

2. The assembly of claim 1, wherein the assembly further comprises:

a second fluid sensing component supported by the body member and angularly offset from the first fluid sensing component on the body member, the second fluid sensing component including a second plurality of electrodes and being configured to sense an electrical impedance between one or more pairs of electrodes of the second plurality of electrodes, and wherein the electrical impedance varies based on properties of a fluid proximate the second fluid sensing component, and

wherein as a result of the angular offset of the second fluid sensing component relative to the first fluid sensing component, the first and second fluid sensing components are sensitive to fluid conditions at first and second azimuthally offset regions of the annulus.

3. The assembly of claim 2, wherein electrodes of at least one of the first and second pluralities of electrodes each comprise a conductive strip aligned lengthwise perpendicular with respect to the casing string.

4. The assembly of claim 1, wherein the electronics assembly includes an oscillator to provide an alternating current excitation signal to the at least one electrode of the first plurality of electrodes.

5. The assembly of claim 1, wherein the electronics assembly further includes one or more of a pH sensor and an ion-sensitive field effect transistor (ISFET).

6. The assembly of claim 1, wherein an electrically insulating material is disposed over at least a portion of the first plurality of electrodes.

7. The assembly of claim 1, wherein the measurement circuitry is further functional to determine a property of fluid proximate the first fluid sensing component based on the determined impedance.

8. A system, comprising:

a casing string in a borehole defined by formation sidewalls, wherein an annulus is defined between the casing string and the formation sidewalls; and

first and second communication assemblies supported by the casing string and disposed in longitudinally spaced relation to one another along the casing string, wherein each of the first and second communication assemblies comprises, a frequency generator, and

at least one fluid sensing component attached over an outer surface of the casing string that includes one or more pairs of electrodes between each of which impedance of fluid in the annulus is measured, wherein the pairs of electrodes are coupled to the frequency generator and positioned on the outer surface of the casing string, and wherein for each of the pairs of electrodes, one of the electrodes is offset from the other electrode in a direction longitudinally parallel to the casing string.

9. The system of claim 8, wherein the fluid sensing components of the first and second communication assemblies are arranged to obtain information associated with a fluid property within a selected azimuthal region of an annulus between the casing string and formation sidewalls.

10. The system of claim 9, wherein the fluid sensing component of the first communication assembly is angularly offset from the fluid sensing component of the second communication assembly around the circumference of the communication assembly to sense one or more of impedance and a dielectric constant of a fluid within a respective azimuthal portion of the annulus.

11. The system of claim 8, wherein at least the first communication assembly further comprises a sensor selected from the group of a glass-walled pH sensor and an ion-sensitive field effect transistor (ISFET).

12. The system of claim 8, further comprising a processor to receive data communicated from both the first and second communication assemblies.

13. The system of claim 8, wherein at least one of the first and second communication assemblies includes an acoustic transmitter.

14. The system of claim 8, wherein each of the first and second communication assemblies further comprises one or more radio frequency identification (RFID) sensing assemblies to sense presence of RFID tags in fluids within the annulus between the casing string and formation sidewalls.

15. A method of making measurements in a borehole, comprising:

associating a sensor assembly with the exterior of a casing string being placed in the borehole, the sensor assembly configured to sense an electrical property of a fluid in an annulus between the casing string and formation walls defining the borehole, the sensor assembly including a plurality of electrodes in spaced relation to one another;

providing an oscillating excitation signal to a first electrode of the plurality of electrodes;

receiving a first signal at a second electrode of the plurality of electrodes in response to the oscillating excitation signal;

determining the electrical property of the fluid in response to the received signal,

wherein the electrical property of the fluid is a frequency-dependent dielectric property; and

generating a display to display the property of the fluid as a function of frequencies of a series of the oscillating excitation signals.

16. The method of claim 15, wherein the plurality of electrodes includes a third electrode, and the method further comprises receiving a second signal at the third electrode in response to the excitation signal, and determining a property of the fluid within the annulus in response to the second signal.

17. The method of claim 16, wherein the second electrode and the third electrode are at different distances from the first electrode.

18. The method of claim 16, further comprising:

providing the series of oscillating excitation signals; and

measuring the response to each of the series of oscillating excitation signals at one or more of the second electrode and the third electrode.

19. The method of claim 15, further comprising:

mixing radio frequency identification (RFID) tags of a first type into a first fluid; and

pumping the first fluid into the annulus after the casing string and associated sensor assembly are in the borehole.

20. The method of claim 19, wherein the sensor assembly further comprises one or more radio frequency identification (RFID) sensing assemblies to sense presence of the RFID tags in fluids within the annulus, and wherein the method further comprises detecting presence of the first fluid responsive to sensing the presence of the RFID tags of the first type.

21. The method of claim 20, further comprising:

mixing RFID tags of a second type into a second fluid;

pumping the second fluid into the annulus after pumping the first fluid into the annulus; and

detecting a top of cement (TOC) condition responsive to detecting the RFID tags of the second type.