Compressor having capacity modulation assembly

• US 9,879,674 B2
• Filed: 11/20/2015
• Issued: 01/30/2018
• Est. Priority Date: 04/07/2009
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Akei, Masao, Doepker, Roy J.
• Primary Examiner(s): Trieu, Theresa
• Application Number:
  US14/946,824
• Publication Number:
  US 20160076543A1
• Time in Patent Office: 802 Days
• Field of Search: 418 551- 556, 418 57, 418104, 418180, 418270, 418 15, 417229, 417307, 417308, 417310, 417440
• CPC Class Codes: F01C 1/0215 where only one member is moving
• CPC Class Codes: F01C 1/0253 Details concerning the base
• CPC Class Codes: F01C 2021/1643 by using valves regulating pressure and flow rate, e.g. discharge valves
• CPC Class Codes: F01C 2021/165 using a by-pass channel
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 18/0253 Details concerning the base
• CPC Class Codes: F04C 18/0261 Details of the ports, e.g. location, number, geometry
• CPC Class Codes: F04C 2270/58 Valve parameters
• CPC Class Codes: F04C 23/008 Hermetic pumps
• CPC Class Codes: F04C 27/005 Axial sealings for working fluid
• CPC Class Codes: F04C 28/18 characterised by varying the volume of the working chamber by changing the positions of inlet or outlet openings F04C28/10
• CPC Class Codes: F04C 28/265 being obtained by displacing a lateral sealing face
• CPC Class Codes: F04C 29/0021 Systems for the equilibration of forces acting on the pump interstice adjustment other than by fluid pressure F01C21/102
• CPC Class Codes: F04C 29/12 Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet

Abstract

A compressor may include a shell, first and second scrolls, a seal assembly, a modulation control chamber, and a modulation control valve. The first scroll may include a first end plate having a biasing passage extending therethrough. The seal assembly may isolate a discharge pressure region from a suction pressure region. The seal assembly and the first scroll may define an axial biasing chamber therebetween that communicates with the axial biasing chamber and a first pocket between the first and second scrolls. The modulation control chamber may be fluidly coupled with the biasing chamber by a first passage. The modulation control valve may be fluidly coupled with the modulation control chamber by a second passage and movable between a first position allowing communication between the second passage and the suction pressure region and a second position restricting communication between the second passage and the suction pressure region.

Claims

1. A compressor comprising:

a shell assembly defining a suction-pressure region and a discharge-pressure region, said shell assembly including a partition separating said suction-pressure region from said discharge-pressure region;

a first scroll member disposed within said shell assembly and including a first end plate having a discharge passage, a modulation port, a biasing passage, and a first spiral wrap extending from said first end plate;

a second scroll member disposed within said shell assembly and including a second end plate having a second spiral wrap extending therefrom, said first and second spiral wraps meshingly engaged and forming a series of pockets during orbital displacement of said second scroll member relative to said first scroll member, said modulation port in communication with a first one of said pockets, said biasing passage in communication with a second one of said pockets;

a floating seal assembly engaged with said partition and said first scroll member and isolating said discharge-pressure region from said suction-pressure region; and

a modulation valve ring located axially between said floating seal assembly and said first end plate and being in sealing engagement with an outer radial surface of a hub extending from said first end plate and an outer radial surface of said floating seal assembly to define an axial biasing chamber in fluid communication with said biasing passage, said modulation valve ring being axially displaceable between first and second positions, said modulation valve ring abutting said first end plate and closing said modulation port when in said first position, said modulation valve ring abutting an axially facing surface of said floating seal assembly and spaced apart from said first end plate to open said modulation port when in said second position.

2. The compressor of claim 1, wherein said modulation valve ring urges said floating seal assembly axially against said partition when said modulation valve ring is in said second position.

3. The compressor of claim 2, further comprising a modulation lift ring located axially between said modulation valve ring and said first end plate and in sealing engagement with said modulation valve ring to define a modulation control chamber between said modulation valve ring and said modulation lift ring.

4. The compressor of claim 3, further comprising a modulation control valve assembly operable in first and second modes and in fluid communication with said modulation control chamber, said modulation control valve assembly controlling an operating pressure within said modulation control chamber and providing a first pressure within said modulation control chamber when operated in the first mode to displace said modulation valve ring to the first position and operate the compressor in a full capacity mode and providing a second pressure within said modulation control chamber greater than the first pressure when operated in the second mode to displace said modulation valve ring to the second position and operate the compressor in a partial capacity mode.

5. The compressor of claim 4, wherein a radially extending passage is formed axially between said modulation valve ring and said first end plate when said modulation valve ring is in said second position, and wherein said radially extending passage is in communication with said modulation port.

6. The compressor of claim 5, wherein said radially extending passage extends between said modulation lift ring and said first end plate.

7. The compressor of claim 4, wherein the first pressure is a suction pressure within the compressor and the second pressure is an operating pressure within said biasing chamber.

8. The compressor of claim 7, wherein the modulation control valve assembly includes a first valve in communication with said modulation control chamber and said biasing chamber and operable in an open and a closed position for selective communication between said modulation control chamber and said biasing chamber and a second valve in communication with said modulation control chamber and said suction pressure region and operable in an open and a closed position for selective communication between said modulation control chamber and said suction pressure region.

9. The compressor of claim 8, wherein the compressor is operating in the full capacity mode when said first valve is closed and said second valve is open.

10. The compressor of claim 8, wherein the compressor is operating in the partial capacity mode when said first valve is open and said second valve is closed.

11. The compressor of claim 8, wherein the compressor is operating in an unloaded mode when said first and second valves are open.

12. The compressor of claim 8, wherein the compressor is operating in a first pulse-width-modulated-capacity mode or a second-pulse-width-modulated-capacity mode when one of said first and second valves are pulse width modulated.

13. The compressor of claim 1, wherein the compressor is operable in an unloaded mode to operate the compressor at approximately zero capacity during orbital displacement of said second scroll member relative to said first scroll member.

14. The compressor of claim 1, wherein said modulation valve ring includes axially extending protrusions that contact the floating seal assembly when said modulation valve ring is in said second position.

15. A compressor comprising:

a first scroll member including a first end plate having a discharge passage, a modulation port, a biasing passage, and a first spiral wrap extending from said first end plate;

a second scroll member including a second end plate having a second spiral wrap extending therefrom, said first and second spiral wraps meshingly engaged and forming a series of pockets during orbital displacement of said second scroll member relative to said first scroll member, said modulation port in communication with a first one of said pockets, said biasing passage in communication with a second one of said pockets;

a seal assembly engaged with said first scroll member and isolating a discharge-pressure region of the compressor from a suction-pressure region of the compressor; and

a valve ring located axially between said seal assembly and said first end plate and being received on a hub extending from said first end plate and receiving said seal assembly to define an axial biasing chamber in fluid communication with said biasing passage, said valve ring being displaceable between first and second positions, said valve ring abutting said first end plate and closing said modulation port when in said first position, said valve ring being spaced apart from said first end plate to open said modulation port when in said second position, said seal assembly defining a stop limiting range of motion of said valve ring between said first and second positions.

16. The compressor of claim 15, wherein said valve ring urges said seal assembly axially against a partition when said valve ring is in said second position, said partition separating said discharge-pressure region from said suction-pressure region.

17. The compressor of claim 16, further comprising a lift ring located axially between said valve ring and said first end plate and in sealing engagement with said valve ring to define a control chamber between said valve ring and said lift ring.

18. The compressor of claim 17, wherein a radially extending passage is formed axially between said valve ring and said first end plate when said valve ring is in said second position, and wherein said radially extending passage is in communication with said modulation port, and wherein said radially extending passage extends between said lift ring and said first end plate.

19. The compressor of claim 17, further comprising a control valve assembly operable in first and second modes and in fluid communication with said control chamber, said control valve assembly controlling an operating pressure within said control chamber and providing a first pressure within said control chamber when operated in the first mode to displace said valve ring to the first position and operate the compressor in a full capacity mode and providing a second pressure within said control chamber greater than the first pressure when operated in the second mode to displace said valve ring to the second position and operate the compressor in a partial capacity mode.

20. The compressor of claim 19, wherein the control valve assembly includes a first valve in communication with said control chamber and said biasing chamber and operable in an open and a closed position for selective communication between said control chamber and said biasing chamber and a second valve in communication with said control chamber and said suction-pressure region and operable in an open and a closed position for selective communication between said control chamber and said suction-pressure region.

21. The compressor of claim 15, wherein said valve ring abuts an axially facing surface of said seal assembly when in said second position.