Cooking oven

• US 9,879,865 B2
• Filed: 02/04/2016
• Issued: 01/30/2018
• Est. Priority Date: 06/08/2015
• Status: Active Grant

• Current Assignee: Alto-Shaam Incorporated
• Original Assignee: Alto-Shaam Incorporated
• Inventors: McKee, Philip R., VanLanen, Lee Thomas, Coleman, Todd
• Primary Examiner(s): Huson, Gregory
• Assistant Examiner(s): Mashruwala, Nikhil
• Application Number:
  US15/016,093
• Publication Number:
  US 20160356504A1
• Time in Patent Office: 726 Days
• Field of Search: 126 21 A, 126 21 R, 126 19 A, 219400, 219403
• CPC Class Codes: F24C 15/00 Details
• CPC Class Codes: F24C 15/007 Removable panels
• CPC Class Codes: F24C 15/16 Shelves, racks or trays inside ovens; Supports therefor
• CPC Class Codes: F24C 15/322 with forced circulation

Abstract

A cooking oven is disclosed. The cooking oven comprises a housing having an oven cavity and an oven door for access to the oven cavity, at least one air blower for generating heated air, one or more air channels for directing the heated air from the air blower toward the oven cavity, and one or more removable air plenums, wherein each removable air plenum is connected to one of the one or more air channels, comprises an air intake edge for receiving the heated air from the air channel, defines the top or the bottom of a cooking chamber within the oven cavity, and comprises a plurality of air vents for directing the heated air into the cooking chamber. The cooking oven may further comprise a control panel for separately and independently controlling each of the cooking chambers defined by the removable air plenums.

Claims

1. A cooking oven comprising:

a housing having an oven cavity and an oven door for access to the oven cavity;

an upper air channel;

a lower air channel;

a removable plenum pair defining the bottom of an upper cooking chamber and the top of a lower cooking chamber in the oven cavity, the plenum pair comprising;

an upper air plenum removably connected to the upper air channel, the upper air plenum comprising an air intake edge configured to receive air flow from the upper air channel and a plurality of air vents configured to direct the air flow upwards into the upper cooking chamber; and

a lower air plenum removably connected to the lower air channel, the lower air plenum comprising an air intake edge configured to receive air flow from the lower air channel and a plurality of air vents configured to direct the air flow downwards into the lower cooking chamber;

an air blower system configured to send heated air to the upper air channel and the lower air channel, the air blower system comprising;

an upper air blower configured to send heated air toward the upper cooking chamber; and

a lower air blower configured to send heated air toward the lower cooking chamber;

an upper air diverter positioned in front of an outlet of the upper air blower and configured to direct a portion of the heated air from the upper air blower into the upper air plenum through the upper air channel; and

a lower air diverter positioned in front of an outlet of the lower air blower and configured to direct a portion of the heated air from the lower air blower into the lower air plenum through the lower air channel.

2. The cooking oven of claim 1, wherein at least one of the upper air diverter and the lower air diverter comprises two substantially identical planar elements joined along a side nearest to the outlet of the corresponding one of the upper air blower and the lower air blower at an angle to form a substantially symmetrical “

>

”

shape when viewed from the side.

3. The cooking oven of claim 2, wherein a tip of the “

>

”

shaped air diverter points to the vertical center of the outlet of the corresponding one of the upper air blower and the lower air blower.

4. The cooking oven of claim 2, wherein the distance between the nearest side of the “

>

”

shaped air diverter and the outlet of the corresponding one of the upper air blower and the lower air blower is substantially 2.4 inches.

5. The cooking oven of claim 2, wherein the angle between the two planar elements is fixed.

6. The cooking oven of claim 2, wherein the angle between the two planar elements is between 65 degrees and 70 degrees.

7. The cooking oven of claim 2, wherein the angle between the two planar elements is adjustable.

8. The cooking oven of claim 2, wherein each of the two planar elements is substantially in the shape of an isosceles trapezoid.

9. The cooking oven of claim 1, wherein the distance between the upper air diverter and the outlet of the upper air blower is adjustable.

10. The cooking oven of claim 1, wherein the distance between the lower air diverter and the outlet of the lower air blower is adjustable.

11. The cooking oven of claim 1, wherein at least one of the upper air plenum and the lower air plenum comprises a first surface and a second surface opposite to the first surface, the first surface comprising a flat planar surface having the plurality of air vents and the second surface being slanted toward the first surface so that the vertical spacing between the first surface and the second surface at the air intake edge of the air plenum is greater than the vertical spacing between the first surface and the second surface at a distal end of the air plenum.

12. The cooking oven of claim 11, wherein the vertical spacing between the first surface and the second surface at the air intake edge of the air plenum is substantially one inch.

13. The cooking oven of claim 11, wherein the second surface is slanted at a greater angle at the air intake edge than at near the distal end.

14. The cooking oven of claim 11, wherein the second surface comprises at least two planar elements which are slanted toward the first surface at different angles.

15. The cooking oven of claim 11, wherein the second surface is slanted at 4.5 degrees at the air intake edge and at 1.0 degree at near the distal end.

16. The cooking oven of claim 1, wherein the upper air channel and the lower air channel are located on a back wall of the oven cavity.

17. The cooking oven of claim 1, wherein each of the upper air channel and the lower air channel is coverable by a flap when not connected to the corresponding one of the upper air plenum and the lower air plenum.

18. The cooking oven of claim 17, wherein each of the upper air plenum and the lower air plenum comprises a tab configured to open the flap when connected to the corresponding one of the upper air channel and the lower air channel.

19. The cooking oven of claim 1, further comprising a control panel for separately and independently controlling the upper cooking chamber and the lower cooking chamber.

20. The cooking oven of claim 1, further comprising a sensor for detecting the oven door being kept open during a cook cycle.

21. The cooking oven of claim 20, further comprising a controller for re-adjusting a cooking parameter for at least one of the upper cooking chamber and the lower cooking chamber based on the amount of time the oven door is kept open during the cook cycle.

22. The cooking oven of claim 1, wherein the upper air plenum is configured to support a food rack for the upper cooking chamber.

23. The cooking oven of claim 1, further comprising return air openings on left and right side walls of the oven cavity.

24. The cooking oven of claim 1, further comprising:

an upper moveable flap for covering the upper air channel;

a lower moveable flap for covering the lower air channel;

a rod; and

a flange attached to the rod at a front end and coupled to the upper moveable flap and the lower moveable flap at a back end via one or more pivots,

wherein the rod and the flange form a moveable assembly which is capable of pulling the upper moveable flap and the lower moveable flap over the upper air channel and the lower air channel and pushing the upper moveable flap and the lower moveable flap away from the upper air channel and the lower air channel by moving back and forth, respectively.