DC-DC converter with modular stages

• US 9,882,471 B2
• Filed: 03/14/2016
• Issued: 01/30/2018
• Est. Priority Date: 05/05/2011
• Status: Active Grant

• Current Assignee: pSemi Corporation (Murata Manufacturing Co Limited)
• Original Assignee: Peregrine Semiconductor Corporation (Murata Manufacturing Co Limited)
• Inventors: Giuliano, David
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US15/068,985
• Publication Number:
  US 20160197552A1
• Time in Patent Office: 687 Days
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/077 with parallel connected charge pump stages
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: H02M 7/25 arranged for operation in series, e.g. for multiplication of voltage
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An apparatus for processing electric power includes a power-converter having a path for power flow between first and second power-converter terminals. During operation the first and second power-converter terminals are maintained at respective first and second voltages. Two regulating-circuits and a switching network are disposed on the path. The first regulating-circuit includes a magnetic-storage element and a first-regulating-circuit terminal. The second regulating-circuit includes a second-regulating-circuit terminal. The first-regulating-circuit terminal is connected to the first switching-network-terminal and the second-regulating-circuit terminal is connected to the second switching-network-terminal. The switching network is transitions between a first switch-configuration and a second switch-configuration. In the first switch-configuration, charge accumulates in the first charge-storage-element at a first rate. Conversely, in the second switch-configuration, charge is depleted from the first charge-storage-element at a second rate. These rates are constrained by the magnetic-storage element.

Claims

1. An apparatus for processing electric power, said apparatus comprising a power-converter having a path for power flow between a first power-converter terminal and a second power-converter terminal, wherein, during operation of said power-converter, said first power-converter terminal is maintained at a first voltage and said second power-converter terminal is maintained at a second voltage that is lower than said first voltage, wherein said power-converter comprises first and second regulating-circuits, and a switching network, all of which are disposed on said path, wherein said switching network comprises and switches connected first and second switching-network terminals and to first and second charge-storage-elements, wherein said first regulating-circuit comprises a first magnetic-storage-element and a first-regulating-circuit terminal, wherein said second regulating-circuit comprises a second-regulating-circuit terminal, wherein said power path comprises said first-regulating-circuit terminal, said second-regulating-circuit terminal, said first switching-network-terminal, and said second switching-network-terminal, wherein said first-regulating-circuit terminal is connected to said first switching-network-terminal and said second-regulating-circuit terminal is connected to said second switching-network-terminal, wherein said switching network is configured to transition between a first switch-configuration and a second switch-configuration, wherein, when said switching network is in said first switch-configuration, charge accumulates in said first charge-storage-element at a first rate, wherein, when said switching network is in said second switch configuration charge is depleted from said first charge-storage-element at a second rate, and wherein said first rate and said second rate are constrained by said first magnetic-storage-element, wherein, when said switching network is in said first switch-configuration, charge is depleted from said second charge-storage-element at a first rate, and wherein, when said switching network is in said second configuration, charge accumulates in said second charge-storage-element at a second rate, wherein said first and second rates are both constrained by said first magnetic-storage-element.

2. The apparatus of claim 1, wherein said switching network comprises a switching network that receives charge at an input thereof and outputs said charge at an output thereof, wherein transport of charge from said input to said output is carried out in more than one switching cycle.

3. The apparatus of claim 1, wherein said second regulating-circuit comprises a second magnetic-storage-element, and a switch connected to said second magnetic-storage-element, said switch being controllable to switch between at least two switching configurations.

4. The apparatus of claim 1, wherein said second regulating-circuit further comprises a feedback loop for controlling operation of said switch in response to a measured output of said power converter.

5. The apparatus of claim 1, wherein said first magnetic-storage-element comprises a filter.

6. The apparatus of claim 5, wherein said filter has a resonant frequency.

7. The apparatus of claim 1, further comprising a third regulating-circuit, wherein said third regulating-circuit is connected to said switching network, wherein said third regulating-circuit comprises an inductor, and wherein said second regulating-circuit comprises an inductor that is coupled to said inductor of said third regulating-circuit.

8. The apparatus of claim 1, further comprising an inductor core, and a third regulating-circuit, wherein said third regulating-circuit is connected to said switching network, wherein said inductor core is shared by an inductor in said third regulating-circuit and an inductor in said second regulating-circuit.

9. The apparatus of claim 1, wherein said first rate and said second rate are equal.

10. The apparatus of claim 1, wherein said switching network comprises a reconfigurable switching network.

11. The apparatus of claim 1, wherein said switching network comprises a multi-phase series-parallel switching network.

12. The apparatus of claim 1, wherein said switching network comprises a multi-phase multiple stage switching network.

13. The apparatus of claim 1, wherein said switching network comprises a multiple stage switching network.

14. The apparatus of claim 1, wherein at least one of said first and second regulating-circuits comprises a bidirectional regulating-circuit.

15. The apparatus of claim 1, wherein at least one of said first and second regulating-circuits comprises a multi-phase regulating-circuit.

16. The apparatus of claim 1, wherein at least one of said first and second regulating-circuits comprises a switch-mode power converter.

17. The apparatus of claim 1, at least one of said first and second regulating-circuits comprises a resonant power converter.

18. The apparatus of claim 1, at least one of said first and second regulating-circuits comprises a magnetic filter.

19. The apparatus of claim 1, wherein said switching network is configured as an AC switching network.

20. The apparatus of claim 19, further comprising a power-factor correction circuit connected to said AC switching network.

21. The apparatus of claim 20, wherein said power-factor correction circuit is connected between said AC switching network and said first regulating-circuit.

22. The apparatus of claim 1, wherein said power-converter is configured to vary switch configurations of said switching network at a frequency that is different from a frequency at which switching configuration of at least one of said first and second regulating-circuits is varied.

23. An apparatus for processing electric power, said apparatus comprising a power-converter having a path for power flow between a first power-converter terminal and a second power-converter terminal, wherein, during operation of said power-converter, said first power-converter terminal is maintained at a first voltage and said second power-converter terminal is maintained at a second voltage that is lower than said first voltage, wherein said power-converter comprises first and second regulating-circuits, and a multi-phase switching-network, all of which are disposed on said path, wherein said multi-phase switching network comprises switches connected to a first charge-storage-element and first and second switching-network-terminals, wherein said first regulating-circuit comprises a first magnetic-storage-element and a first-regulating-circuit terminal, wherein said second regulating-circuit comprises a second-regulating-circuit terminal, wherein said power path comprises said first-regulating-circuit terminal, said second-regulating-circuit terminal, said first switching-network-terminal, and said second switching-network-terminal, wherein said first-regulating-circuit terminal is connected to said first switching-network-terminal and said second-regulating-circuit terminal is connected to said second switching-network-terminal, wherein said multi-phase switching network is configured to transition between a first switch-configuration and a second switch-configuration, wherein, when said multi-phase switching network is in said first switch-configuration, charge accumulates in said first charge-storage-element at a first rate, wherein, when said multi-phase switching network is in said second switch configuration charge is depleted from said first charge-storage-element at a second rate, and wherein said first rate and said second rate are constrained by said first magnetic-storage-element.

24. An apparatus for processing electric power, said apparatus comprising a power-converter having a path for power flow between a first power-converter terminal and a second power-converter terminal, wherein, during operation of said power-converter, said first power-converter terminal is maintained at a first voltage and said second power-converter terminal is maintained at a second voltage that is lower than said first voltage, wherein said power-converter comprises first and second regulating-circuits, and a cascade multiplier, all of which are disposed on said path, wherein said cascade multiplier comprises switches connected to a first charge-storage-element and first and second switching-network-terminals, wherein said first regulating-circuit comprises a first magnetic-storage-element and a first-regulating-circuit terminal, wherein said second regulating-circuit comprises a second-regulating-circuit terminal, wherein said power path comprises said first-regulating-circuit terminal, said second-regulating-circuit terminal, said first switching-network-terminal, and said second switching-network-terminal, wherein said first-regulating-circuit terminal is connected to said first switching-network-terminal and said second-regulating-circuit terminal is connected to said second switching-network-terminal, wherein said cascade multiplier is configured to transition between a first switch-configuration and a second switch-configuration, wherein, when said cascade multiplier is in said first switch-configuration, charge accumulates in said first charge-storage-element at a first rate, wherein, when said cascade multiplier is in said second switch configuration charge is depleted from said first charge-storage-element at a second rate, and wherein said first rate and said second rate are constrained by said first magnetic-storage-element.

25. A method for causing a power converter to process electric power, said method comprising, on a power path for power flow between a first power-converter terminal and a second power-converter terminal, connecting a first-regulating-circuit terminal of a first regulating-circuit to a first switching-network-terminal of a first switching-network, and connecting a second-regulating-circuit terminal of a second regulating-circuit to a second switching-network-terminal of said first switching-network, using said second regulating-circuit, maintaining said first power-converter terminal at a first voltage, thereby maintaining said second power-converter terminal at a second voltage that is lower than said first voltage, using switches in said first switching-network, placing said first switching-network in a configuration for allowing charge to accumulate in said first charge-storage-element of said first switching-network, using energy stored in a magnetic field by a first magnetic-storage-element in said first regulating-circuit, constraining a rate of charge accumulation in a first charge-storage-element of said first switching-network, using said switches in said first switching-network, placing said first switching-network in a configuration for allowing charge to be depleted from said first charge-storage-element of said first switching-network, and, using energy stored by said first magnetic-storage-element in said first regulating-circuit, constraining a rate of charge depletion from said first charge-storage-element of said first switching-network, said method further comprising configuring said switching network to be an AC switching network.

26. The method of claim 25, further comprising, while constraining a rate of charge depletion from said first charge-storage-element, constraining a rate of charge accumulation in a second charge-storage-element, and, while constraining a rate of charge accumulation into said first charge-storage-element, constraining a rate of charge depletion from said second charge-storage-element.

27. The method of claim 25, further comprising controlling a switch connected to a magnetic-storage element of said second regulating-circuit in response to measured output of said power converter.

28. The method of claim 25, wherein said first magnetic-storage-element comprises a filter.

29. The method of claim 28, wherein said filter has a resonant frequency.

30. The method of claim 25, further comprising a third regulating-circuit, wherein said third regulating-circuit is connected to said switching network, wherein said third regulating-circuit comprises an inductor, and wherein said first regulating-circuit comprises an inductor that is coupled to said inductor of said third regulating-circuit.

31. The method of any claim 25, further comprising an inductor core, and a third regulating-circuit, wherein said third regulating-circuit is connected to said switching network, wherein said inductor core is shared by an inductor in said third regulating-circuit and an inductor in said first regulating-circuit.

32. The method of claim 25, wherein said first rate and said second rate are equal.

33. The method of claim 25, further comprising selecting said switching network to be a reconfigurable switching-network.

34. The method of claim 25, further comprising selecting said switching network to be a multi-phase switching-network.

35. The method of claim 25, further comprising selecting said switching network to be a multi-phase series-parallel switching-network.

36. The method of claim 25, further comprising selecting said switching network to be a multi-phase multiple-stage switching network.

37. The method of claim 25, further comprising selecting said switching network to be a cascade multiplier.

38. The method of claim 25, further comprising selecting said switching network to be a multiple stage switching network.

39. The method of claim 25, further comprising selecting at least one of said first and second regulating-circuits to be a bidirectional regulating-circuit.

40. The method of claim 25, further comprising selecting at least one of said first and second regulating-circuits to be a multi-phase regulating-circuit.

41. The method of claim 25, further comprising selecting at least one of said first and second regulating-circuits to be a switch-mode power converter.

42. The method of claim 25, at further comprising selecting at least one of said first and second regulating-circuits to be a resonant power converter.

43. The method of claim 25, further comprising selecting at least one of said first and second regulating-circuits to be a magnetic-storage element.

44. The method of claim 25, further comprising selecting at most one of said first and second regulating-circuits to comprise a magnetic filter.

45. The method of claim 25, further comprising controlling a power-factor of an output of said AC switching network.

46. The method of claim 25, further comprising connecting a power-factor correction circuit between said AC switching network and said first regulating-circuit.

47. The method of claim 25, further comprising varying switch configurations of said switching network at a frequency that is different from a frequency at which switching configuration of at least one of said first and second regulating-circuits is varied.

48. An apparatus for processing electric power, said apparatus comprising a power-converter having a path for power flow between a first power-converter terminal and a second power-converter terminal, wherein, during operation of said power-converter, said first power-converter terminal is maintained at a first voltage and said second power-converter terminal is maintained at a second voltage that is lower than said first voltage, wherein said power-converter comprises first and second regulating-circuits, and a switching network, all of which are disposed on said path, wherein said switching network comprises switches connected to a first charge-storage-element and first and second switching-network-terminals, wherein said first regulating-circuit comprises a first magnetic-storage-element and a first-regulating-circuit terminal, wherein said second regulating-circuit comprises a second-regulating-circuit terminal, wherein said power path comprises said first-regulating-circuit terminal, said second-regulating-circuit terminal, said first switching-network-terminal, and said second switching-network-terminal, wherein said first-regulating-circuit terminal is connected to said first switching-network-terminal and said second-regulating-circuit terminal is connected to said second switching-network-terminal, wherein said switching network is configured to transition between a first switch-configuration and a second switch-configuration, wherein, when said switching network is in said first switch-configuration, charge accumulates in said first charge-storage-element at a first rate, wherein, when said switching network is in said second switch configuration charge is depleted from said first charge-storage-element at a second rate, and wherein said first rate and said second rate are constrained by said first magnetic-storage-element, wherein said switching network comprises switches that can adopt any configuration from a set of switch configurations, and wherein said set includes more than two switch configurations.

49. An apparatus for processing electric power, said apparatus comprising a power-converter having a path for power flow between a first power-converter terminal and a second power-converter terminal, wherein, during operation of said power-converter, said first power-converter terminal is maintained at a first voltage and said second power-converter terminal is maintained at a second voltage that is lower than said first voltage, wherein said power-converter comprises first and second regulating-circuits, and a switching network, all of which are disposed on said path, wherein said switching network comprises switches connected to a first charge-storage-element and first and second switching-network-terminals, wherein said first regulating-circuit comprises a first magnetic-storage-element and a first-regulating-circuit terminal, wherein said second regulating-circuit comprises a second-regulating-circuit terminal, wherein said power path comprises said first-regulating-circuit terminal, said second-regulating-circuit terminal, said first switching-network-terminal, and said second switching-network-terminal, wherein said first-regulating-circuit terminal is connected to said first switching-network-terminal and said second-regulating-circuit terminal is connected to said second switching-network-terminal, wherein said switching network is configured to transition between a first switch-configuration and a second switch-configuration, wherein, when said switching network is in said first switch-configuration, charge accumulates in said first charge-storage-element at a first rate, wherein, when said switching network is in said second switch configuration charge is depleted from said first charge-storage-element at a second rate, and wherein said first rate and said second rate are constrained by said first magnetic-storage-element, wherein said switching network comprises a plurality of sets of switches and capacitors, wherein each set of switches is driven by a different clock signal.