Multiple inductive component

• US 9,882,506 B2
• Filed: 03/17/2014
• Issued: 01/30/2018
• Est. Priority Date: 03/29/2013
• Status: Expired due to Fees

• Current Assignee: Philips Lighting BV (Koninklijke Philips N.V.)
• Original Assignee: Philips Lighting BV (Koninklijke Philips N.V.)
• Inventors: Ackermann, Bernd, Elferich, Reinhold, John, David Llewellyn
• Primary Examiner(s): Nguyen, Tuyen
• Application Number:
  US14/781,094
• Publication Number:
  US 20160049881A1
• Time in Patent Office: 1,415 Days
• Field of Search: 336212, 336178, 336 65, 336 83
• CPC Class Codes: H01F 17/045 with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
• CPC Class Codes: H01F 17/06 with core substantially closed in itself, e.g. toroid
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 27/26 Fastening parts of the core together; Fastening or mounting the core on casing or support on coil H01F27/30
• CPC Class Codes: H01F 27/2823 Wires H01F27/2866 takes precedence
• CPC Class Codes: H01F 3/14 Constrictions; Gaps, e.g. air-gaps in magnetic shunt paths H01F3/12
• CPC Class Codes: H02M 1/42 Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology

Abstract

A multiple inductive component (100) comprises:—a cylindrical drum core component (120) with at least two axially spaced circumferential grooves (131, 132) in its cylindrical outer surface (121), a separation disc portion (111) between said two circumferential grooves and two outer disc portions (112, 113) at the sides of the said two circumferential grooves, respectively, directed away from the separation disc portion;—at least one first winding (141) arranged in a first one (131) of said grooves;—at least one second winding (142) arranged in a second one (132) of said grooves;—a cylindrical shell core component (150) arranged coaxially around the cylindrical drum core component;—two outer air gaps (162, 163) between the cylindrical shell core component and said two outer disc portions, respectively. The separation disc portion is magnetically short circuited with the cylindrical shell core component.

Claims

1. A device, comprising:

a cylindrical drum core component with a cylindrical outer surface and at least two axially spaced circumferential grooves in the cylindrical outer surface, the cylindrical drum core component comprising a separation disc portion between the at least two axially spaced circumferential grooves and two outer disc portions at the sides of the at least two axially spaced circumferential grooves, respectively, directed away from the separation disc portion;

a first winding arranged in a first axially spaced circumferential groove;

second winding arranged in a second axially space circumferential groove;

a cylindrical shell core component arranged coaxially around the cylindrical drum core component;

an annular core component disposed between the cylindrical shell core component and the separation disc portion of the cylindrical drum core component; and

two outer air gaps between the cylindrical shell core component and the two outer disc portions, respectively,

wherein the separation disc portion is (i) magnetically short circuited with the cylindrical shell core component, or (ii) separated from the cylindrical shell core component by a central air gap narrower than a narrowest air gap of the two outer air gaps such that the first winding and the second winding are magnetically separated.

2. The device of claim 1, wherein the annular core component is formed with the cylindrical drum core component.

3. The device of claim 1, wherein an outer diameter of the separation disc portion of the drum core component is equal to or less than an inner diameter of the cylindrical shell core component at an axial position of the separation disc portion.

4. The device of claim 3, wherein the outer diameter of the separation disc portion is larger than an outer diameter of a smallest one of the two outer disc portions, and wherein the outer diameter of the separation disc portion is larger than an outer diameter of a largest one of the two outer disc portions.

5. The device of claim 3, wherein, at an axial position of the separation disc portion, the cylindrical shell core component comprising an inner surface that includes an inward annular projection.

6. The device of claim 5, wherein an inner diameter of the inward annular projection of the cylindrical shell core component is larger than an outer diameter of a smallest one of the two outer disc portions, and wherein an inner diameter of the inward annular projection of the cylindrical shell core component is larger than an outer diameter of the largest one of the two outer disc portions.

7. The device of claim 1, wherein at least one of the axially spaced circumferential grooves contains two or more windings.

8. The device of claim 1, further comprising at least one separate groove containing one or more windings.

9. The device of claim 1, comprising a first inductive component and a second inductive component operating independently from each other, wherein the first winding corresponds to the first inductive component and the second winding corresponds to the second inductive component.

10. The device of claim 9, wherein the first inductive component is one of an inductor of a power stage, an inductor of a filter stage, an inductor of a resonant stage, a transformer, and a coupled inductor, and wherein the second inductive component comprises at least one of an inductor of a power stage, an inductor of a filter stage, or is an inductor of a resonant stage, a transformer, and a coupled inductor.

11. The device of claim 1, further comprising a switch-mode converter.

12. The device of claim 11, further comprising:

a power factor correction (PFC) stage including a first inductor and a DC/DC stage including a second inductor operating independently from the first inductor, wherein the first winding corresponds to the first inductor and the second winding corresponds to the second inductor.

13. The device of claim 11, further comprising:

a light emitting diode (LED) driver including the switch-mode converter.

14. The device of claim 13, further comprising:

an LED retrofit lamp including the LED driver.

15. A device, comprising:

a cylindrical magnetic drum core component with a cylindrical outer surface and two axially spaced circumferential grooves in the cylindrical outer surface;

a separation disc portion between the at least two circumferential grooves;

two outer disc portions adjacent to the two circumferential grooves, respectively, directed away from the separation disc portion;

a first electrically conductive winding disposed in a first circumferential groove;

a second electrically conductive winding disposed in a second circumferential groove;

a cylindrical magnetic shell core component arranged coaxially around the cylindrical magnetic drum core component;

an annular core component between the cylindrical magnetic shell core component and the separation disc portion of the cylindrical magnetic drum core component; and

two outer air gaps between the cylindrical magnetic shell core component and the two outer disc portions, respectively,

wherein the separation disc portion is magnetically short circuited with the cylindrical magnetic shell core component such that the first electrically conductive winding and the second electrically conductive winding are magnetically separated from each other.

16. The device of claim 15, wherein the annular core component is formed to the cylindrical magnetic shell core component or the cylindrical magnetic drum core component.

17. The device of claim 15, comprising a first inductive component and a second inductive component operating independently from each other, wherein the first electrically conductive winding corresponds to the first inductive component and the second electrically conductive winding corresponds to the second inductive component.

18. A device, comprising:

a cylindrical drum core component with a cylindrical outer surface and at least two axially spaced circumferential grooves in the cylindrical outer surface, the cylindrical drum core component comprising a separation disc portion between the at least two axially spaced circumferential grooves and two outer disc portions at the sides of the at least two axially spaced circumferential grooves, respectively, directed away from the separation disc portion;

a first winding disposed in a first axially spaced circumferential groove;

a second winding disposed in a second axially spaced circumferential groove;

a cylindrical shell core component arranged coaxially around the cylindrical drum core component;

an annular core component extending from the cylindrical shell core component or the separation disc portion of the cylindrical drum core component; and

two outer air gaps between the cylindrical shell core component and the two outer disc portions, respectively, wherein

(i) the separation disc portion is magnetically short circuited with the cylindrical magnetic shell core component such that the first winding and the second winding are magnetically separated from each other,

(ii) an inner surface of the cylindrical shell core component is provided with an inward annular projection, and

(iii) an inner diameter of the inward annular projection of the cylindrical shell core component is larger than an outer diameter of a smallest one of the two outer disc portions and larger than the outer diameter of a largest one of the two outer disc portions.

19. The device of claim 18, wherein the annular core component is part of the cylindrical shell core component.

20. The device of claim 18, wherein the annular core component is part of the cylindrical drum core component.