Encapsulated electronic circuit

• US 9,884,197 B2
• Filed: 07/01/2014
• Issued: 02/06/2018
• Est. Priority Date: 07/01/2013
• Status: Active Grant

• Current Assignee: NewSouth Innovations Pty Limited (University Of New South Wales)
• Original Assignee: NewSouth Innovations Pty Limited (University Of New South Wales)
• Inventors: Lehmann, Torsten, Suaning, Gregg Jrgen, Nygard, Tony Mikael, Guenther, Thomas, Lim, William, Das, Kushal
• Primary Examiner(s): Larkin, Daniel S
• Application Number:
  US14/321,042
• Publication Number:
  US 20150005573A1
• Time in Patent Office: 1,316 Days
• Field of Search: 600 25, 607137, 607 57
• CPC Class Codes: A61N 1/025 Digital circuitry features of electrotherapy devices, e.g. memory, clocks, processors
• CPC Class Codes: A61N 1/36038 Cochlear stimulation
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: H01L 2224/11 Manufacturing methods
• CPC Class Codes: H01L 23/055 the leads having a passage through the base H01L23/057 takes precedence
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H04R 2460/13 Hearing devices using bone conduction transducers
• CPC Class Codes: H04R 25/606 acting directly on the eardrum, the ossicles or the skull, e.g. mastoid, tooth, maxillary or mandibular bone, or mechanically stimulating the cochlea, e.g. at the oval window
• CPC Class Codes: H05K 3/284 for encapsulating mounted components H05K1/185 takes precedence
• CPC Class Codes: Y10T 29/49126 Assembling bases
• CPC Class Codes: Y10T 29/49155 Manufacturing circuit on or in base
• CPC Class Codes: Y10T 29/49156 with selective destruction of conductive paths

Abstract

A device, including an implantable electronic circuit integrated at least one of in or on a substrate, wherein the device includes a hermetic enclosure having a space therein, wherein the substrate forms at least a portion of the hermetic enclosure.

Claims

1. A device, comprising:

an implantable electronic circuit integrated at least one of in or on a substrate, wherein the device includes a hermetic enclosure having a space therein, wherein the substrate forms at least a portion of the hermetic enclosure, wherein

the device includes a housing configured to hermetically isolate the space and the electronic circuit from an environment in a body of a recipient; and

the substrate forms a wall of the housing,

the substrate and the housing are structures that preserve the space;

the implantable electronic circuit is spaced away from the housing and integrated in the substrate;

the substrate is substantially planar on both an outer surface thereof that is exposed to an ambient environment and on an inner surface thereof that is exposed to the space, and

the implantable electronic circuit is thin in height relative to a length thereof, wherein a direction in the height extends normal to a direction of extension of the substrate, wherein the outer planar portion of the substrate establishes the bottom and the housing establishes the top and the height extends from the bottom to the top, wherein the direction of extension of the substrate extends in the length direction.

2. The device of claim 1, wherein:

a height of the housing as measured normal to a span-wise direction of the substrate and through the space is no more than about five times a thickness of the substrate, also measured normal to the span-wise direction.

3. The device of claim 1, wherein:

a height of the housing as measured normal to a span-wise direction of the substrate and through the space is no more than about three times a thickness of the substrate, also measured normal to the span-wise direction.

4. The device of claim 1, wherein:

the space is an air-gap between a surface of the substrate and a surface of an adjacent wall of the housing opposite the surface of the substrate, and wherein a height of the housing as measured normal to a span-wise direction of the substrate and through the air-gap is no more than about 1,000 microns.

5. The device of claim 1, wherein:

the space is an air-gap between a surface of the substrate and a surface of an adjacent wall of the housing opposite the surface of the substrate, and wherein a height of the housing as measured normal to a span-wise direction of the substrate and through the air-gap is no more than about 500 microns.

6. The device of claim 1, further comprising:

an encapsulation component, at least a portion of which is spaced away from the substrate, wherein the substrate and the encapsulation component form at least a portion of the hermetic enclosure, and wherein the space in the hermetic enclosure is established at least in part by the spacing away of the encapsulation component from the substrate.

7. The device of claim 6, wherein the encapsulation component is a shell being of the same type of material as the substrate.

8. The device of claim 1, wherein the electronic circuit is an integrated silicone-on sapphire circuit.

9. The device of claim 1, wherein:

the device is configured to enable hermeticity testing via active sensing of one or more phenomena in a hermetic volume established by the hermetic enclosure, wherein the hermetic enclosure is established by a hermetic housing.

10. The device of claim 1, wherein:

the substrate forms at least a portion of the hermetic enclosure over the entire volume of the substrate.

11. A device, comprising:

an implantable electronic circuit integrated at least one of in or on a first substrate, wherein the device includes a hermetic enclosure having a space therein, wherein the substrate forms at least a portion of the hermetic enclosure, wherein

the device includes a second substrate that forms another portion of the hermetic enclosure, and

at least one of;

i. there is no other part that establishes the hermetic enclosure and is directly exposed to the ambient environment between the implantable electronic circuit and the first substrate;

or

ii. the second substrate is a planar substrate configured for an integrated circuit.

12. The device of claim 11, wherein:

the first substrate and the second substrate are self-supporting structure that preserves the space.

13. The device of claim 11, wherein:

the second substrate forms a portion of a lid that extends over the first substrate establishing the space between the first substrate and the second substrate.

14. The device of claim 11, wherein:

the implantable electronic circuit is spaced away from the second substrate and integrated in the first substrate.

15. The device of claim 11, wherein:

there is no other part that establishes the hermetic enclosure and is directly exposed to the ambient environment between the implantable electronic circuit and the first substrate.

16. The device of claim 11, wherein:

the space is in at least one of (i) the second substrate or (ii) the second substrate and a third structure interposed between the second substrate and the first substrate.

17. The device of claim 11, wherein:

the circuit is embedded in the first substrate.

18. The device of claim 11, wherein:

the first substrate and the second substrate include sapphire.

19. The device of claim 11, wherein:

the second substrate has a sapphire base.

20. The device of claim 11, wherein:

a height of the second substrate as measured normal to a span-wise direction of the substrate and through the space is no more than about three times a thickness of the first substrate, also measured normal to the span-wise direction.

21. A device, comprising:

an implantable electronic circuit integrated at least one of in or on a substrate, wherein the device includes a hermetic enclosure having a space therein, wherein the substrate forms at least a portion of the hermetic enclosure, wherein

the device includes a housing configured to hermetically isolate the space and the electronic circuit from an environment in a body of a recipient,

the substrate forms a wall of the housing, and

the device includes one or more electrical interfaces integral with the housing, the one or more electrical interfaces corresponding to a location on the housing exposed to an ambient environment.