System and method for analyzing carbon build up in an engine

• US 9,885,335 B2
• Filed: 01/21/2016
• Issued: 02/06/2018
• Est. Priority Date: 06/22/2012
• Status: Active Grant

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Thompson, Bernie C., Pederson, Neal R.
• Primary Examiner(s): Low, Lindsay
• Assistant Examiner(s): JIN, GEORGE C.
• Application Number:
  US15/003,164
• Publication Number:
  US 20160169187A1
• Time in Patent Office: 747 Days
• Field of Search: 701 344, 701111, 701114, 701109, 701102, 7311433, 7311406, 7311476
• CPC Class Codes: F02P 17/02 Checking or adjusting ignition timing
• CPC Class Codes: F02P 5/04 automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions dependent on position of personal controls of engine F02P5/02
• CPC Class Codes: G01M 15/04 Testing internal-combustion engines
• CPC Class Codes: G01M 15/10 by monitoring exhaust gases or combustion flame
• CPC Class Codes: G01M 15/106 using pressure sensors
• CPC Class Codes: G01M 15/11 by detecting misfire
• CPC Class Codes: G07C 5/006 Indicating maintenance
• CPC Class Codes: G07C 5/0808 Diagnosing performance data testing of vehicles G01M17/00; testing of electrical installation on vehicles G01R31/005

Abstract

An induction cleaning analyzing system includes a pressure sensor, an ignition event detector, and a control module. The pressure sensor measures airflow pressures of intake air and/or exhaust from cylinders in a common airflow pathway of a vehicle. The ignition event detector determines ignition events of the cylinders. The control module obtains pressure waveforms representative of the airflow pressures and divides the pressure waveforms into waveform segments. The control module associates different subsets of the waveform segments with different ones of the cylinders using the ignition events. The control module also identifies cyclic variations in the airflow pressures flowing in the common airflow pathway and caused by at least one of the cylinders by examining the waveform segments associated with the at least one of the cylinders.

Claims

1. An induction cleaning analyzing system comprising:

a pressure sensor configured to measure airflow pressures flowing in a common airflow pathway of a vehicle into which at least one of exhausts from plural cylinders in an engine flow or intake air is drawn by the cylinders;

an ignition event detector configured to determine ignition events of the respective cylinders; and

one or more microprocessors configured to obtain pressure waveforms representative of the airflow pressures in the common airflow pathway as measured by the pressure sensor and to divide the pressure waveforms into waveform segments, the one or more microprocessors also configured to associate different subsets of the waveform segments with different ones of the cylinders using the ignition events determined by the ignition event detector,

wherein the one or more microprocessors also is configured to identify cyclic variations in the airflow pressures flowing in the common airflow pathway and caused by at least one of the cylinders by examining the waveform segments associated with the at least one of the cylinders,

wherein the one or more microprocessors are configured to determine a magnitude of carbon build up in one or more of the cylinders by examining the cyclic variations in the airflow pressures caused by the one or more of the cylinders.

2. The system of claim 1, wherein the one or more microprocessors are configured to quantify the magnitude of the carbon build up based on one or more comparisons between the waveform segments in the subset of waveform segments that are associated with the one or more of the cylinders.

3. The system of claim 1, wherein the pressure sensor is configured to be at least partially inserted into a tail pipe of the vehicle that includes the engine in order to measure the airflow pressures.

4. The system of claim 1, wherein the pressure sensor is configured to be at least partially inserted into an intake manifold of the engine in order to measure the airflow pressures.

5. The system of claim 1, wherein the ignition event detector includes an antenna configured to wirelessly detect at least one of ignition signals transmitted to one or more spark plugs or ignition coils of the engine or electromagnetic interference caused by one or more spark plugs in the engine firing.

6. The system of claim 1, wherein the ignition events represent combustion cycles of different ones of the cylinders, and the one or more microprocessors are configured to associate the waveform segments that occur between the ignition events with the different ones of the cylinders.

7. The system of claim 1, wherein the pressure sensor is configured to be disposed outside of the cylinders.

8. A system comprising:

a pressure sensor configured to measure at least one of intake air pressures or exhaust pressures of plural cylinders flowing through a common air passageway associated with an engine;

an ignition event detector configured to sense ignition signals representative of combustion cycles of the cylinders; and

one or more microprocessors configured to separate the at least one of intake air pressures or exhaust pressures into waveform segments and to associate different subsets of the waveform segments with different ones of the cylinders, and

wherein the one or more microprocessors are configured to identify variations in the at least one of intake air pressures or exhaust pressures caused by at least one of the cylinders by identifying cyclic variations in the waveform segments in the subset of the waveform segments that are associated with the at least one of the cylinders,

wherein the one or more microprocessors are configured to quantify an amount of carbon build up in the engine using the cyclic variations in the waveform segments in the subset of the waveform segments associated with the at least one of the cylinders.

9. The system of claim 8, wherein the ignition event detector includes an antenna configured to wirelessly detect the ignition signals transmitted to one or more spark plugs or ignition coils of the engine or electromagnetic interference caused by one or more spark plugs in the engine firing.

10. The system of claim 8, wherein the one or more microprocessors are configured to associate the waveform segments that occur during different ones of the combustion cycles with different ones of the cylinders.

11. The system of claim 8, wherein the pressure sensor is configured to be at least one of inserted into a tailpipe of a vehicle that includes the engine or an intake manifold of the engine to sense the at least one of intake air pressures or exhaust pressures.

12. The system of claim 8, wherein the one or more microprocessors are configured to recommend cleaning the engine based on the cyclic variations in the waveform segments associated with the at least one of the cylinders.

13. A method of identifying cyclic variations in combustion efficiency in cylinders of an internal combustion engine with aid of instrumentation, the engine including an air induction system, the cylinders, means for generating an ignition event for each of the cylinders, and an exhaust system, the instrumentation including one or more microprocessors programmed with one or more software routines, memory, and means for measuring cylinder pressure pulses;

the method including;

running the engine through a number of combustion cycles;

measuring the pressure pulses with the means for measuring cylinder pressure pulses;

generating a waveform from the measured cylinder pressure pulses;

dividing the waveform of the measured cylinder pressure pulses into waveform cycles and cycle segments, wherein each waveform cycle represents a complete combustion cycle of the engine, wherein each cycle segment represents a combustion cycle of a separate cylinder of the engine, and wherein a total number of the cycle segments equals a total number of the cylinders;

marking each of the waveform segments from a cycle of the engine with a separate and distinct identifier, and repeating this identifier sequence for a number of successive cycles; and

comparing each individual waveform segment during a particular cycle with the waveform segment having the same identifier for a number of successive cycles to identify cycle to cycle variations for each waveform segment,

wherein the one or more software routines includes a routine to determine if the means for measuring the cylinder pressure pulses is properly positioned and properly functioning so that the means for measuring detects all the pressure pulses from each of the plurality of cylinders, and further comprising utilizing the routine to determine if the means for measuring the cylinder pressure pulses is detecting all the pressure pulses.

14. The method as set forth in claim 13, wherein the instrumentation further includes means for detecting at least some of the ignition events, and wherein dividing the waveform into waveform cycles and waveform segments includes utilizing the at least some of the ignition events that are detected.

15. The method as set forth in claim 14, wherein the means for detecting at least some of the ignition signals includes an antenna, and further including placing the antenna relative to the engine so that the antenna can detect at least some of the ignition events, and wherein the one or more software routines includes a routine to determine if the antenna is properly positioned relative to the engine such that the antenna is detecting at least some of the ignition signals, and further comprising determining if the antenna is properly positioned before proceeding to identify cyclic pressure variations in the combustion efficiency.

16. The method as set forth in claim 15, wherein, when the antenna does not pick up all of the ignition events from the engine, the one or more software routines includes a routine to identify and install waveform divisions on the pressure waveform that are not based on an ignition event picked up by the antenna, and

wherein dividing the waveform into divisions includes utilizing the ignition events that are picked up by the antenna to install division marks on the waveform and the routine to identify and install divisions in those locations along the waveform where a division is missing because an ignition event was not detected by the antenna.

17. The method as set forth in claim 14, wherein the instrumentation for detecting at least some of the ignition events includes a direct connection to the means for generating an ignition event for one of the cylinders.