Differential lock actuator

• US 9,885,408 B2
• Filed: 10/12/2016
• Issued: 02/06/2018
• Est. Priority Date: 10/16/2015
• Status: Active Grant

• Current Assignee: Meritor Heavy Vehicle Systems Cameri SPA (Meritor, Inc. (Nevada))
• Original Assignee: Meritor Heavy Vehicle Systems Cameri SPA (Meritor, Inc. (Nevada))
• Inventors: Bionaz, Davide, Garbini, Dario
• Primary Examiner(s): Wright, Dirk
• Application Number:
  US15/291,716
• Publication Number:
  US 20170108105A1
• Time in Patent Office: 482 Days
• Field of Search: 475 86
• CPC Class Codes: F16H 48/06 with gears having orbital motion
• CPC Class Codes: F16H 48/24 using positive clutches or brakes
• CPC Class Codes: F16H 48/30 using externally-actuatable means
• CPC Class Codes: F16H 48/32 using fluid pressure actuators

Abstract

A differential lock actuator with a lock detection assembly. The differential lock actuator has a push rod configured to be movable within a housing between a first position and a second position for activation/deactivation of a differential locking system. The lock detection assembly is adapted to detect a position of the push rod and has a first detector component that is adapted to emit a magnetic field and is attached to and movable together with the push rod.

Claims

1. A differential lock actuator for a differential locking mechanism, the differential lock actuator comprising:

a housing;

a push rod that is movable within the housing between a first position and a second position for activation/deactivation of a differential locking system; and

a lock detection assembly that detects a position of the push rod within the housing, wherein the lock detection assembly has a first detector component that emits a magnetic field, the first detector component being attached to and movable together with the push rod.

2. The differential lock actuator of claim 1 wherein the first detector component is a magnet.

3. The differential lock actuator of claim 1 wherein the first detector component is a permanent magnet.

4. The differential lock actuator of claim 1 wherein the push rod and the first detector component are translationally movable in a common direction along a longitudinal axis of the housing.

5. The differential lock actuator of claim 1 wherein the push rod further comprises a cavity on an outer surface, the cavity being constructed to receive the first detector component such that the first detector component is embedded within the push rod.

6. The differential lock actuator of claim 5 wherein the first detector component is removably attached within the cavity of the push rod.

7. The differential lock actuator of claim 1 wherein the push rod is biased towards the first position.

8. The differential lock actuator of claim 7 further comprising a compression spring that biases the push rod toward the first position.

9. The differential lock actuator of claim 1 wherein the housing further comprises an air inlet that introduces compressed air into the housing, the air inlet being arranged to enable displacement of the push rod from the first to the second position upon introduction of compressed air into the housing via the air inlet.

10. The differential lock actuator of claim 9 wherein the push rod further comprises first and second end surfaces that are disposed opposite each other, the second end surface being oriented towards the air inlet and the first end surface, wherein the first detector component is attached to the second end surface of the push rod.

11. The differential lock actuator of claim 1 wherein the lock detection assembly further comprises a second detector component that detects the magnetic field of the first detector component.

12. The differential lock actuator of claim 11 wherein the second detector component is attached to the housing.

13. The differential lock actuator of claim 11 wherein the second detector component further comprises a reed sensor.

14. The differential lock actuator of claim 1 wherein the push rod is made of aluminum or a polymer.

15. A differential mechanism comprising:

a differential gear assembly having a gear housing; and

a differential locking mechanism having a lock member, the lock member being movable between a first position in which the lock member is arranged distant from the gear housing, and a second position in which the lock member engages with the gear housing, wherein the differential mechanism further comprises a differential lock actuator that includes;

a housing;

a push rod that is movable within the housing between a first position and a second position for activation/deactivation of a differential locking system; and

a lock detection assembly that detects a position of the push rod within the housing, wherein the lock detection assembly has a first detector component that emits a magnetic field and is attached to and movable together with the push rod.

16. The differential mechanism of claim 15 wherein the push rod is operably connected to the lock member such that the lock member is moved from its first position to its second position upon movement of the push rod from its first position to its second position and vice versa.

17. The differential mechanism of claim 16 wherein the push rod is operably connected to the lock member by way of a shift fork.

18. A vehicle axle comprising:

a differential mechanism that includes;

a differential gear assembly having a gear housing; and

a differential locking mechanism having a lock member, the lock member being movable between a first position in which the lock member is arranged distant from the gear housing, and a second position in which the lock member engages with the gear housing, wherein the differential mechanism further comprises a differential lock actuator that includes;

a housing;

a push rod that is movable within the housing between a first position and a second position for activation/deactivation of a differential locking system; and

a lock detection assembly that detects a position of the push rod within the housing, wherein the lock detection assembly has a first detector component that emits a magnetic field and is attached to and movable together with the push rod.