DC power heater short-to-chassis ground detection circuit

• US 9,885,761 B2
• Filed: 03/14/2016
• Issued: 02/06/2018
• Est. Priority Date: 03/14/2016
• Status: Active Grant

• Current Assignee: Rosemount Aerospace, Inc. (Rtx Corporation)
• Original Assignee: Rosemount Aerospace, Inc. (Rtx Corporation)
• Inventors: Schram, Kenneth J.
• Primary Examiner(s): NGUYEN, VINH P
• Application Number:
  US15/069,713
• Publication Number:
  US 20170261563A1
• Time in Patent Office: 694 Days
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: H02H 3/16 responsive to fault current to earth, frame or mass with balanced or differential arrangement H02H3/26 ; monitoring earth connection H02H5/105
• CPC Class Codes: H02H 3/32 involving comparison of the voltage or current values at corresponding points in different conductors of a single system, e.g. of currents in go and return conductors

Abstract

Systems and methods for electronics systems are provided herein. An electronics system may comprise a heating circuit and a fault detection system. The heating circuit may include a heating element. The fault detection system may include a first resistor comprising a first resistance, a second resistor comprising a second resistance, the first resistance being equal to the second resistance, a voltage level detector, and a controllable switch connected in series with the first resistor and the second resistor, the controllable switch in electronic communication with the voltage level detector. A fault may be detected in response to the first voltage being greater than the second voltage.

Claims

1. An electronics system comprising:

a heating circuit; and

a fault detection system in electronic communication with the heating circuit, the fault detection system including;

a first resistor comprising a first resistance;

a second resistor comprising a second resistance, the first resistance being equal to the second resistance;

a voltage level detector configured to receive a signal based on a first voltage across the first resistor and a second voltage across the second resistor; and

a controllable switch connected in series with the first resistor and the second resistor, the controllable switch in electronic communication with the voltage level detector,

wherein the heating circuit is coupled in series between the first resistor and the second resistor.

2. The electronics system of claim 1, wherein the heating circuit includes a heating element in electronic communication with the first resistor and the second resistor;

the heating element comprising a third resistances;

the first resistor, the second resistor, the controllable switch, and the heating element being connected in series;

the third resistance being greater than the first resistance; and

the heating element being located downstream of the first resistor and upstream of the second resistor.

3. The electronics system of claim 2, wherein the fault detection system further comprises a differential amplifier, the differential amplifier configured to detect the first voltage across the first resistor and the second voltage across the second resistor and configured to calculate a voltage difference between the first voltage and the second voltage, wherein the difference between the first voltage and the second voltage is based upon a difference between a first current through the first resistor and a second current through the second resistor.

4. The electronics system of claim 3, wherein the voltage level detector receives the voltage difference from the differential amplifier and determines if the voltage difference is greater than a threshold value.

5. The electronics system of claim 4, wherein the controllable switch is moved to an open position in response to the voltage difference being greater than the threshold value.

6. The electronics system of claim 5, wherein the differential amplifier comprises a first op-amp connected across the first resistor, a second op-amp connected across the second resistor, and a third op-amp connected to the first op-amp and the second op-amp.

7. The electronics system of claim 5, wherein the fault detection system is configured to send a fault signal in response to the voltage difference being greater than the threshold value.

8. The electronics system of claim 6, wherein the voltage level detector receives the voltage difference from the third op-amp.

9. The electronics system of claim 2, wherein the fault detection system further comprises an analog-to-digital converter (ADC) in electronic communication with the voltage level detector, the ADC configured to measure the first voltage and the second voltage and convert the first voltage and the second voltage from an analog to a digital signal.

10. The electronics system of claim 9, wherein the voltage level detector receives the digital signal from the ADC and calculates a voltage difference by subtracting the second voltage from the first voltage, and wherein the voltage level detector determines whether the voltage difference is greater than a threshold value.

11. The electronics system of claim 10, wherein the controllable switch is moved to an open position in response to the voltage difference being greater than the threshold value.

12. The electronics system of claim 2, wherein the controllable switch is located at least one of:

upstream of the heating element and downstream of the first resistor; and

downstream of the heating element and upstream of the second resistor.

13. An ice detection system comprising:

a first resistor comprising a first resistance, the first resistor configured to provide a means of measuring a first current;

a second resistor in series with the first resistor, the second resistor comprising a second resistance and configured to provide a means of measuring a second current, wherein the second current is less than the first current in response to a fault in the ice detection system;

a heating element comprising a third resistance;

a controllable switch in electronic communication with the first resistor and in electronic communication with the heating element, the controllable switch located upstream of the heating element and downstream of the first resistor, wherein the first current is configured to flow from the first resistor, through the controllable switch, through the heating element, and through the second resistor; and

a voltage level detector in electronic communication with the controllable switch

wherein the heating element is coupled in series between the first resistor and the second resistor.

14. The ice detection system of claim 13, further comprising a differential amplifier, the differential amplifier configured to measure a first voltage across the first resistor and a second voltage across the second resistor, and calculate a voltage difference between the first voltage and the second voltage.

15. The ice detection system of claim 14, wherein the voltage level detector is in electronic communication with the differential amplifier and configured to receive the voltage difference from the differential amplifier and configured to determine if the voltage difference is greater than a threshold value.

16. The ice detection system of claim 15, wherein the controllable switch is configured to move to an open position in response to the voltage difference being greater than the threshold value.

17. The ice detection system of claim 16, wherein the first current and the second current comprise a direct current (DC).

18. The ice detection system of claim 13, wherein the first resistance is equal to the second resistance and the third resistance is greater than the first resistance.

19. A method of detecting a fault in a heating circuit, comprising:

detecting a first voltage across a first resistor;

detecting a second voltage across a second resistor, the second resistor being in series with the first resistor;

calculating a voltage difference between the first voltage and the second voltage;

determining if the voltage difference is greater than a predetermined threshold value;

detecting the fault in response to the voltage difference being greater than the predetermined threshold value; and

sending a disable signal to a controllable switch in response to the voltage difference being greater than the predetermined threshold value, wherein the controllable switch moves to an open position in response to the sending.

20. The method of claim 19, wherein the calculating is performed by connecting a first op-amp across the first resistor, connecting a second op-amp across the second resistor, and connecting a third op-amp to the first op-amp and the second op-amp.