Dielectric material, capacitor and method

• US 9,887,042 B1
• Filed: 03/26/2014
• Issued: 02/06/2018
• Est. Priority Date: 03/26/2013
• Status: Active Grant

• Current Assignee: Ehrenberg Industries Corporation
• Original Assignee: Ehrenberg Industries Corporation
• Inventors: Ehrenberg, Scott
• Primary Examiner(s): Parihar, Suchin
• Application Number:
  US14/226,160
• Time in Patent Office: 1,413 Days
• Field of Search: 320166
• CPC Class Codes: H01G 4/18 of synthetic material, e.g. derivatives of cellulose H01G4/16 takes precedence
• CPC Class Codes: H01G 4/20 using combinations of dielectrics from more than one of groups H01G4/02 - H01G4/06 H01G4/12 takes precedence
• CPC Class Codes: H01G 9/0032 formation of the dielectric layer
• CPC Class Codes: H01G 9/07 Dielectric layers

Abstract

A dielectric comprises a matrix and a plurality of isolated, ionomeric domains, defined as micelles herein, distributed within the matrix. A capacitor is comprised of the dielectric and two electrodes. A method incorporates the capacitor into a circuit for an energy storage device, especially for applications requiring both high energy density and high power density. The method includes both rapid charging and rapid discharging of the energy storage device.

Claims

1. A dielectric comprising a dielectric micellular matrix comprised of a plurality of ionomeric micelles distributed within a matrix, such that each of the plurality of micelles comprises an electrically isolated, ionomeric domain isolated from the remainder of the plurality of micelles.

2. The dielectric of claim 1, wherein the matrix comprises a polymer.

3. The dielectric of claim 2, wherein the polymer comprises a block co-polymer.

4. The dielectric of claim 3, wherein block co-polymer comprises at least one styrene block.

5. The dielectric of claim 4, wherein the at least one styrene block is at least partially sulfonated.

6. The dielectric of claim 5, wherein the block co-polymer comprises at least one non-ionic block.

7. The dielectric of claim 3, wherein the block co-polymer comprises a multi-block polymer comprising at least three blocks, each of the three blocks comprising a different polymer, and the at least three blocks comprises at least one ionic block and at least one non-ionic block.

8. The dielectric of claim 7, wherein at least one of the at least three blocks is a non-ionic block engineered to impart at least a range of miscibility of the polymer in a solvent.

9. The dielectric of claim 8, wherein at least one of the blocks is a non-ionic block selected to bind at least two of the at least three blocks together.

10. A capacitor comprising:

an anode;

a cathode; and

a layer of a dielectric, the dielectric comprising a dielectric micellular matrix comprised of a plurality of ionomeric micelles distributed within a matrix, such that each of the plurality of micelles comprises an electrically isolated, ionomeric domain isolated from the remainder of the plurality of micelles, the layer physically separating the anode from the cathode.

11. The capacitor of claim 10, wherein the anode is aluminum.

12. The capacitor of claim 11, wherein the cathode is aluminum.

13. The capacitor of claim 10, wherein the layer of dielectric is at least 35 microns in thickness.

14. The capacitor of claim 10, wherein the layer of dielectric is at least 70 microns in thickness.

15. The capacitor of claim 10, wherein a first polymer sheet encapsulates at least a portion of the anode, and a second polymer sheet encapsulates at least a portion of the cathode, and the first sheet and the second sheet adhere one to the other, such that the dielectric layer is sealed within the capacitor, and the anode is electrically isolated from the cathode.

16. The capacitor of claim 15, wherein the polymer sheet comprises a film of polyethylene terephthalate.

17. A method for manufacturing a capacitor of claim 10, comprising:

dissolving a multi-block co-polymer in a solvent to form a solution;

disposing the solution as a layer on a surface of one or both of an anode and a cathode;

removing the solvent from the solution, leaving the layer on the surface of one or both of the anode and the cathode;

positioning the cathode on the anode, such that the layer is disposed between the cathode and the anode, and a portion of the layer extends beyond the outer perimeter of either of the cathode or the anode; and

applying pressure such that the anode and the cathode make electrical contact with the layer; and

forming a plurality of ionomeric polymer micelles distributed within a matrix, such that each of the plurality of micelles comprises an isolated, ionic domain segregated from the remainder of the plurality of micelles.

18. The method of claim 17, wherein the step of forming occurs by self-assembly of the plurality of micelles.

19. A method of using the capacitor of claim 10, comprising:

connecting the capacitor of claim 10 to charging electronics and discharging electronics;

charging the capacitor of claim 10 to at least 100 volts and at least one Coulomb;

at least partially discharging the capacitor; and

repeating the steps of charging and discharging at least 100 times.

20. The method of claim 19, further comprising:

stacking at least two of the capacitors of claim 10; and

electrically coupling the at least two of the capacitors of claim 10 in parallel.