Proximity wireless power system using a bidirectional power converter

• US 9,887,577 B2
• Filed: 04/11/2016
• Issued: 02/06/2018
• Est. Priority Date: 04/10/2015
• Status: Active Grant

• Current Assignee: PNC Bank National Association (The PNC Financial Services Group, Inc.)
• Original Assignee: Enovate Medical, LLC (Enovate Medical Holdings, LLC)
• Inventors: Blakely, George, Waid, Gordon
• Primary Examiner(s): Houston, Adam
• Application Number:
  US15/096,242
• Publication Number:
  US 20170025885A1
• Time in Patent Office: 666 Days
• Field of Search: 307104, 307108
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/20 using microwaves or radio frequency waves
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007192 in response to temperature
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 7/5383 in a self-oscillating arrangement H02M7/538 takes precedence
• CPC Class Codes: H02M 7/70 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H02M 7/797 using semiconductor devices only
• CPC Class Codes: H04B 1/16 Circuits
• CPC Class Codes: H04B 1/40 Circuits

Abstract

A bidirectional power converter circuit is controlled via a hysteresis loop such that the bidirectional power converter circuit can compensate in near real time for variations and even changes in transmit and receive coil locations without damaging components of the system. Because the bidirectional power converter is capable of both transmitting and receiving power (at different times), one circuit and board may be used as the main component in multiple wireless power converter designs. The bidirectional power converter circuit is used in a proximity wireless power transmitter and a proximity wireless power receiver, such that the transmitter and receiver may be misaligned in any direction while providing power from the transmitter to the receiver without damaging any circuitry of either the bidirectional power converter transmitter or the bidirectional power converter receiver.

Claims

1. A proximity wireless power transfer system comprising:

a proximity wireless power transmitter operable to periodically test for the presence of a proximity wireless power receiver and provide power to the proximity wireless power receiver when within range of the proximity wireless power transmitter, said proximity wireless power transmitter comprising;

a bidirectional power converter operable to provide alternating current (AC) power at an AC terminal of the bidirectional power converter when in a transmit mode of the bidirectional power converter and enabled via a transmitter enable signal or a hysteresis control signal;

a direct current (DC) power source configured to provide power to a DC input terminal of the bidirectional power converter and a directional control signal to a direction control input of the bidirectional power converter, wherein the directional control signal indicates a transmit mode of the bidirectional power converter;

a tuning capacitor;

a wire coil connected in series with the tuning capacitor to the AC terminal of bidirectional power converter, wherein the wire coil is configured to receive the AC output signal from the bidirectional power converter and emit a corresponding electromagnetic field;

an automatic turn on assembly configured to provide the transmitter enable signal to the bidirectional power converter, wherein the automatic turn on assembly, when enabled, is configured to selectively enable and disable the bidirectional power converter via the transmitter enable signal;

a voltage detect circuit configured to determine a voltage across the tuning capacitor and reset the automatic turn on assembly whenever the voltage across the tuning capacitor exceeds a predetermined threshold, wherein the automatic turn on assembly disables the bidirectional power converter for a predetermined period of time via the transmitter enable signal when the automatic turn on assembly is reset; and

a radio frequency (RF) receiver configured to receive a radio frequency signal from an RF transmitter of a cart bidirectional power converter receiver receiving power from the proximity wireless power transmitter and provide the hysteresis control signal to the bidirectional power converter as a function of the received radio frequency signal.

2. The proximity wireless power transfer system of claim 1, wherein the RF receiver of the proximity wireless power transmitter and the RF transmitter of the cart bidirectional power converter receiver operate at approximately 433 MHz.

3. The proximity wireless power transfer system of claim 1, further comprising the cart bidirectional power converter receiver.

4. The proximity wireless power transfer system of claim 1, further comprising the cart bidirectional power converter receiver, wherein the cart bidirectional wireless power transceiver is configured to provide the RF signal as a function of a DC voltage of a DC output terminal of the cart bidirectional power converter.

5. The proximity wireless power transfer system of claim 1, further comprising the cart bidirectional power converter receiver, wherein the cart bidirectional wireless power transceiver is configured to provide the RF signal as a function of a DC voltage of a DC output terminal of the cart bidirectional power converter, wherein the RF signal carries a binary zero when the DC voltage at the DC output terminal of the cart bidirectional power converter is above a predetermined threshold and a binary one when the DC voltage at the DC output terminal is less than the predetermined threshold.

6. The proximity wireless power transfer system of claim 1, further comprising the cart bidirectional power converter receiver, wherein the cart bidirectional wireless power receiver is configured to provide the RF signal as a function of a DC voltage of a DC output terminal of the cart bidirectional power converter, wherein the RF signal carries a binary zero when the DC voltage at the DC output terminal of the cart bidirectional power converter is above a first predetermined threshold and a binary one when the DC voltage at the DC output terminal is less than a second predetermined threshold.

7. The proximity wireless power transfer system of claim 1, wherein the bidirectional power converter of the proximity wireless transmitter comprises:

an oscillator configured to provide a drive signal at a base frequency when the bidirectional power converter is operating in the transmit mode;

an amplifier configured to receive power from the DC power source via the DC input terminal of the bidirectional power converter and provide an AC output signal to the AC terminal of the bidirectional power converter in response to receiving the drive signal when the bidirectional power converter is operating in the transmit mode;

a modulator configured to selectively provide the drive signal from the oscillator to the amplifier as a function of a hysteretic control signal when the bidirectional power converter is operating in the transmit mode;

a hysteretic receiver circuit configured to receive a transmitted control signal at the bidirectional power converter and provide the hysteretic control signal to the modulator as a function of the received, transmitted control signal when the bidirectional power converter is operating in the transmit mode, wherein the hysteretic receiver circuit comprises the RF receiver;

a transmit relay configured to electrically connect the amplifier to the AC terminal of the bidirectional power converter when the bidirectional power converter is operating in the transmit mode and electrically disconnect the amplifier from the AC terminal of the bidirectional power converter when the bidirectional power converter is operating in the receive mode;

a rectifier configured to receive an alternating current power signal from the AC terminal of the bidirectional power converter and provide a DC output to the DC output terminal of the bidirectional power converter when the bidirectional power converter is operating in the receive mode;

a receive relay configured to enable the rectifier to provide the DC output to the DC output terminal of the bidirectional power converter when the bidirectional power converter is operating in the receive mode and prevent the rectifier from providing the DC output to the DC output terminal when the bidirectional power converter is operating in the transmit mode; and

a hysteretic control circuit configured to monitor the DC output and transmit a control signal as a function of the monitored DC output when the bidirectional power converter is operating in the receive mode.

8. The proximity wireless power transfer system of claim 7, wherein the modulator is an amplitude shift keyed modulator.

9. The proximity wireless power transfer system of claim 7, wherein the amplifier is a full bridge amplifier.

10. The proximity wireless power transfer system of claim 7, wherein the rectifier is a full wave rectifier.

11. The proximity wireless power transfer system of claim 7, wherein the base frequency of the oscillator is approximately 100 kHz.

12. The proximity wireless power transfer system of claim 7, wherein the bidirectional power converter further comprises:

a slow start circuit configured to provide a pulse width modulated signal that increases from zero to one hundred percent duty cycle beginning when the bidirectional power converter begins operating in the transmit mode, wherein the rate of increase is generally linear; and

a one shot timer configured to provide a one shot signal to the modulator when the bidirectional power converter begins operating in the transmit mode and for a predetermined period of time thereafter, wherein;

the modulator is further configured to provide the drive signal from the oscillator to the amplifier when the pulse width modulated signal is on and at least one of the hysteretic control signal and one shot signal are on.

13. The proximity wireless power transfer system of claim 7, wherein the bidirectional power converter further comprises:

a switching regulator configured to generate bias voltages when the bidirectional power converter is receiving power from the DC power source at the DC input terminal of the bidirectional power converter, wherein the switching regulator provides at least one of the generated bias voltages to;

the oscillator, the amplifier, the modulator, the hysteretic receiver circuit, and the transmit relay, and a slow start circuit, a one shot timer, and a temperature sensor of the bidirectional power converter.

14. The bidirectional power converter of claim 1, further comprising:

a temperature sensor configured to monitor a temperature of the amplifier and provide a temperature sensing signal; and

a control logic configured to provide a modulator enable signal to the Modul4ator as a function of the temperature sensing signal and the transmitter enable signal such that the modulator enable signal is provided when the direction control signal sets the bidirectional power converter in the transmit mode, the transmitter enable signal is enabling the bidirectional power converter, and the temperature sensing signal is indicative of a temperature less than a predetermined temperature, wherein the modulator does not provide the drive signal from the oscillator to the amplifier when the modulator is not receiving the modulator enable signal.