Expandable and adjustable lordosis interbody fusion system

• US 9,889,019 B2
• Filed: 08/29/2014
• Issued: 02/13/2018
• Est. Priority Date: 08/29/2013
• Status: Active Grant

• Current Assignee: Adcura Incorporated
• Original Assignee: Spineex, Inc.
• Inventors: Rogers, Andrew, Burrows-Ownbey, Robyn
• Primary Examiner(s): Lawson, Matthew
• Assistant Examiner(s): SIPP, AMY R.
• Application Number:
  US14/473,200
• Publication Number:
  US 20150066145A1
• Time in Patent Office: 1,264 Days
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/30525 Worm gears
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30566 Helical springs
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument

Abstract

An expandable housing for an interbody fusion system has movable tapered external helical threaded members that travel along tracking to operably engage against the top and bottom shell members, urging them apart to cause expansion in the height of the housing. In an embodiment, the tapered members are disposed in a dual arrangement such that independent engagement of the tapered members along lateral portions of the top and bottom shells cause an angular tilt to the exterior surface of the housing when the tapered members are moved to different degrees. This function permits adjustment in the angular relationship between adjacent vertebrae and assists the lordotic adjustment of the patient'"'"'s spine. When the functions of the device are used in combination by the surgeon, the device provides an effective tool for in situ adjustment when performing lateral lumbar interbody fusion.

Claims

1. A spinal implant device for placement between vertebral bodies, the device comprising:

an expandable shell;

at least one wedge member;

at least one drive shaft; and

the expandable shell comprising a top member and a bottom member separate from each other, at least the bottom member having tracking for receiving the at least one wedge member, the at least one drive shaft engaging with the top member, the bottom member, and the at least one wedge member for moving the at least one wedge member along the tracking, the at least one wedge member engaging the top member and the bottom member, the at least one wedge member comprising a tapered configuration having an external helical thread, whereby the top member and bottom member move relative to each other in response to rotation of the at least one wedge member along the tracking to effect an expansion of the shell, the tracking comprising a cascading series of risers on interior surfaces of each of the top and bottom members, the cascading series of risers comprising individual riser members increasing in height along the interior surfaces and delivering corresponding staggered spaces in between the individual riser members so that the individual riser members and corresponding spaces on the top member overlap the individual riser members and corresponding spaces on the bottom member, permitting an interlocking engagement of the two members when the two members are in a contracted position, and wherein the tracking is configured to increase a longitudinal position of the at least one wedge member along and relative to the interior surfaces of the top and bottom members within the shell as it travels along the tracking whereby the at least one wedge member engages the top and bottom members to selectively contact the shell.

2. The spinal implant device of claim 1 in which the thread of the at least one wedge member is received in the staggered spaces between the individual riser members for guiding the at least one wedge member along the tracking, the at least one wedge member being capable of engaging with a plurality of adjacent riser members of different heights simultaneously, a minor diameter of the at least one wedge member engaging top edges of the individual riser members.

3. The spinal implant device of claim 1, wherein the height of the cascading series of risers increases from a middle portion of the shell to an edge.

4. The spinal implant device of claim 1, wherein the height of the cascading series of risers increases from a middle portion of the shell to a first edge and from the middle portion of the shell to a second edge.