Exhaust structure for compact vehicle

• US 9,889,736 B2
• Filed: 07/07/2014
• Issued: 02/13/2018
• Est. Priority Date: 07/10/2013
• Status: Active Grant

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Yamada, Hajime, Takada, Yasuhiro
• Primary Examiner(s): Shriver, II, James A
• Assistant Examiner(s): Coolman, Vaughn
• Application Number:
  US14/324,350
• Publication Number:
  US 20150014083A1
• Time in Patent Office: 1,317 Days
• CPC Class Codes: B60K 13/04 concerning exhaust collecting exhaust gases with central suction systems not forming part of vehicles, e.g. in workshops or tunnels B08B15/002, otherwise along carriageways E01C1/005; extensions for melting snow on roads E01H5/00, E01H6/00; exhaust or silencing apparatus for internal combustion engines per se F01N; pipes, joints or supports therefor F16L
• CPC Class Codes: B60Y 2200/124 Buggies, Quads
• CPC Class Codes: B62K 5/01 Motorcycles with four or more wheels specially adapted for disabled riders B62K5/003
• CPC Class Codes: F01N 1/00 Silencing apparatus characterised by method of silencing by cooling F01N3/02; using liquids F01N3/04
• CPC Class Codes: F01N 13/008 Mounting or arrangement of exhaust sensors in or on exhaust apparatus sensor arrangements for engine control F02D41/1439
• CPC Class Codes: F01N 13/08 Other arrangements or adaptations of exhaust conduits pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005
• CPC Class Codes: F01N 2260/20 for heat or sound protection, e.g. using a shield or specially shaped outer surface of exhaust device
• CPC Class Codes: F01N 2330/04 Methods of manufacturing
• CPC Class Codes: F01N 3/10 by thermal or catalytic conversion of noxious components of exhaust by using other chemical processes, chemical aspects of catalytic conversion, e.g. using specified catalysts, B01D53/34
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

An exhaust pipe extends rearward of a vehicle body from an engine located forward of the rear wheels and is supported on the vehicle body frame. An exhaust muffler is coupled to a rear end of the exhaust pipe that is arranged between a pair of right and left rear wheels. A catalytic converter (catalytic device) is installed in the middle of the exhaust pipe and the exhaust pipe is deviated to one side in a horizontal direction of the vehicle body with respect to the engine and the exhaust muffler in order to position the catalytic convertor between the vehicle body frame and the rear wheels.

Claims

1. An exhaust structure for a compact vehicle, the compact vehicle including a vehicle body frame that extends in a longitudinal direction to support a pair of right and left front wheels and a pair of right and left rear wheels, the vehicle body frame includes a pair of right and left upper and lower frames and a pair of right and left sub-frames extending rearward from rear end portions of the lower frames and coupled to rear end portions of the upper frames, a rear carrier supported on the right and left sub-frames by right and left carrier stays extending from the rear carrier and attached to the right and left sub-frames, and an engine that is located forward of the pair of rear wheels and that is supported on the vehicle body frame, the exhaust structure comprising:

an exhaust pipe that extends rearward of a vehicle body from the engine;

an exhaust muffler that is coupled to a rear end of the exhaust pipe, that is arranged between the pair of right and left rear wheels, and that extends laterally in a horizontal direction of the vehicle body; and

a catalytic device installed in a middle of the exhaust pipe, wherein the exhaust pipe is deviated laterally to one side in the horizontal direction of the vehicle body with respect to the engine and the exhaust muffler to position the catalytic device between the one of the right and left upper frames of the vehicle body frame and the corresponding one of the right and left rear wheels,

wherein the exhaust muffler is configured to be supported below the upper frames, supported above and rearward of the sub-frames, and supported above the carrier stays when viewed from a side of the vehicle body.

2. The exhaust structure for a compact vehicle according to claim 1,

wherein a rear cushion is arranged between the pair of rear wheels and the vehicle body frame, and

the catalytic device is arranged to pass through a space that is formed by the rear cushion and the pair of rear wheels and has a V-shape when viewed from a back surface of the vehicle body.

3. The exhaust structure for a compact vehicle according to claim 2,

wherein the exhaust muffler is attached to the rear end portions of the upper frames to extend from side to side between the rear end portions of the upper frames.

4. The exhaust structure for a compact vehicle according to claim 3,

wherein an exhaust gas sensor is arranged in a position facing an exhaust inlet of the catalytic device,

the exhaust gas sensor is arranged on an inner side of the exhaust pipe in a planar view of the vehicle body, and

a sensor cord from the exhaust gas sensor is arranged along the vehicle body frame.

5. The exhaust structure for a compact vehicle according to claim 4, wherein an exhaust outlet of the catalytic device is offset to an inner side in the planar view of the vehicle body with respect to an axis center of the catalytic device.

6. The exhaust structure for a compact vehicle according to claim 2, wherein an exhaust protector having a U-shaped cross section is provided to cover the catalytic device and the exhaust pipe in front of and behind the catalytic device from above the vehicle body.

7. The exhaust structure for a compact vehicle according to claim 3, wherein an exhaust protector having a U-shaped cross section is provided to cover the catalytic device and the exhaust pipe in front of and behind the catalytic device from above the vehicle body.

8. The exhaust structure for a compact vehicle according to claim 4, wherein an exhaust protector having a U-shaped cross section is provided to cover the catalytic device and the exhaust pipe in front of and behind the catalytic device from above the vehicle body.

9. The exhaust structure for a compact vehicle according to claim 5, wherein an exhaust protector having a U-shaped cross section is provided to cover the catalytic device and the exhaust pipe in front of and behind the catalytic device from above the vehicle body.

10. The exhaust structure for a compact vehicle according to claim 2, wherein the catalytic device has an outer cylinder having a cylindrical portion that has a same cross-sectional surface and a same diameter and that extends in an axis center direction, and a catalyst that is held to bring an entire outer peripheral surface into contact with an inner peripheral surface of the cylindrical portion having the same diameter.

11. The exhaust structure for a compact vehicle according to claim 3, wherein the catalytic device has an outer cylinder having a cylindrical portion that has a same cross-sectional surface and a same diameter and that extends in an axis center direction, and a catalyst that is held to bring an entire outer peripheral surface into contact with an inner peripheral surface of the cylindrical portion having the same diameter.

12. The exhaust structure for a compact vehicle according to claim 4, wherein the catalytic device has an outer cylinder having a cylindrical portion that has a same cross-sectional surface and a same diameter and that extends in an axis center direction, and a catalyst that is held to bring an entire outer peripheral surface into contact with an inner peripheral surface of the cylindrical portion having the same diameter.

13. The exhaust structure for a compact vehicle according to claim 5, wherein the catalytic device has an outer cylinder having a cylindrical portion that has a same cross-sectional surface and a same diameter and that extends in an axis center direction, and a catalyst that is held to bring an entire outer peripheral surface into contact with an inner peripheral surface of the cylindrical portion having the same diameter.

14. The exhaust structure for a compact vehicle according to claim 1, wherein an exhaust protector having a U-shaped cross section is provided to cover the catalytic device and the exhaust pipe in front of and behind the catalytic device from above the vehicle body.

15. The exhaust structure for a compact vehicle according to claim 14, wherein the catalytic device has an outer cylinder having a cylindrical portion that has a same cross-sectional surface and a same diameter and that extends in an axis center direction, and a catalyst that is held to bring an entire outer peripheral surface into contact with an inner peripheral surface of the cylindrical portion having the same diameter.

16. The exhaust structure for a compact vehicle according to claim 1, wherein the catalytic device has an outer cylinder having a cylindrical portion that has a same cross-sectional surface and a same diameter and that extends in an axis center direction, and a catalyst that is held to bring an entire outer peripheral surface into contact with an inner peripheral surface of the cylindrical portion having the same diameter.

17. The exhaust structure for a compact vehicle according to claim 1, wherein a longitudinal axis of the exhaust muffler is oriented perpendicular to a longitudinal axis defined by the vehicle body frame.

18. An exhaust structure for a compact vehicle, the compact vehicle including a vehicle body frame that extends in a longitudinal direction to support a pair of right and left front wheels and a pair of right and left rear wheels, and an engine that is located forward of the pair of rear wheels and that is supported on the vehicle body frame, the exhaust structure comprising:

an exhaust pipe that extends rearward of a vehicle body from the engine;

an exhaust muffler located rearward of the vehicle body frame when viewed from a side of the vehicle body frame that is coupled to a rear end of the exhaust pipe, that is arranged between the pair of right and left rear wheels, that extends laterally in a horizontal direction of the vehicle body;

a catalytic device installed in a middle of the exhaust pipe, wherein the exhaust pipe is deviated laterally to one side in the horizontal direction of the vehicle body with respect to the engine and the exhaust muffler to position the catalytic device between the vehicle body frame and the pair of rear wheels;

a first exhaust protector provided to cover the catalytic device and the exhaust pipe in front of and behind the catalytic device from above the vehicle body; and

a second exhaust protector provided below the exhaust muffler to cover a lower portion of the exhaust muffler from behind, the second exhaust protector defined by an outer cover mounted with a metal inner cover, the inner cover covering from behind the exhaust muffler, the catalytic device and a connection portion between the exhaust muffler and the catalytic device,

wherein a rear cushion is arranged between the pair of rear wheels and the vehicle body frame, and the catalytic device is arranged to pass through a space that is formed by the rear cushion and the pair of rear wheels and has a V-shape when viewed from a back surface of the vehicle body.

19. The exhaust structure for a compact vehicle according to claim 18, wherein a longitudinal axis of the exhaust muffler is oriented perpendicular to a longitudinal axis defined by the vehicle body frame.

20. The exhaust structure for a compact vehicle according to claim 18,

wherein the vehicle body frame includes a pair of right and left upper frames that extend in the longitudinal direction with respect to an upper portion of the vehicle body, and

the exhaust muffler includes brackets attached to rear end portions of the upper frames, the exhaust muffler extending from side to side between the rear end portions of the upper frames.