Retaining wall

• US 9,890,512 B2
• Filed: 07/21/2016
• Issued: 02/13/2018
• Est. Priority Date: 09/28/2010
• Status: Active Grant

• Current Assignee: Les Materiaux de Construction Oldcastle Canada Inc
• Original Assignee: Les Materiaux de Construction Oldcastle Canada Inc
• Inventors: Castonguay, Bertin, Lacas, Marc-Andre, Daoust, Robert
• Primary Examiner(s): Cajilig, Christine T
• Application Number:
  US15/216,219
• Publication Number:
  US 20160326711A1
• Time in Patent Office: 572 Days
• CPC Class Codes: E02D 29/0225 comprising retention means in the backfill
• CPC Class Codes: E02D 29/0233 the retention means being anchors details of anchors E02D5/80
• CPC Class Codes: E02D 29/025 made up of similar modular elements stacked without mortar
• CPC Class Codes: E02D 29/0266 made up of preformed elements
• CPC Class Codes: E04B 2/8635 with ties attached to the inner faces of the forms E04B2/8611 and E04B2/8623 take precedence
• CPC Class Codes: E04B 2/8641 using dovetail-type connections
• CPC Class Codes: E04B 2002/0247 Strips or bars
• CPC Class Codes: E04B 2002/867 Corner details
• CPC Class Codes: E04B 2002/8676 Wall end details
• CPC Class Codes: E04C 1/395 for claustra, fences, planting walls, e.g. sound-absorbing pots for vertical horticulture A01G9/022

Abstract

Disclosed is an economical and effective way of producing a modular retaining wall for a material to be retained, using only blocks which in and of themselves are of insufficient thickness to function as retaining wall blocks. The modular wall includes backer blocks and facing blocks which are connected by separate connectors in a back to back, spaced apart arrangement, thereby forming a hollow retaining wall. The hollow wall is filled with loose filler material to increase the mass and retaining capacity of the wall. None of the wall components is embedded in the material to be retained. Further disclosed are wall components and a wall kit for a modular retaining wall. A double sided decorative wall is also disclosed. The modular wall system allows for the construction of retaining walls and freestanding, double sided, decorative walls forming both straight and curved walls.

Claims

1. A modular retaining wall of preselected height and mass per unit length for retaining loose material of equal or lesser height, consisting of

a plurality of individual concrete backer blocks individually placed against the loose material to be retained, without embedding the backer blocks into the material to be retained, and stacked into a continuous single rear wall portion of the preselected height and a first mass per unit length;

a plurality of individual concrete facing blocks exposed on a front face of the retaining wall and individually stacked into a continuous front wall portion of the preselected height and a second mass per unit length;

a plurality of individual connectors extending between opposing back surfaces of the facing and backer blocks for connecting each concrete facing block with at least one concrete backer block in a back to back arrangement and maintaining the front and rear wall portions in a spaced apart position in which the front and rear wall portions define an intermediate space; and

a fill of loose filler material at least partially filling the intermediate space, a sum of the first and second mass being less than the total mass and the fill having a third mass per unit length constituting at least the remainder of the preselected total mass per unit length;

wherein the facing blocks, the intermediate space and the loose filler material are separated by the backer blocks from the material to be retained.

2. The modular retaining wall of claim 1, wherein the concrete facing blocks have a first width, the concrete backer blocks have a second width, and the connectors have a length exceeding the sum of the first and second width.

10. The modular retaining wall of claim 1, wherein the connectors each have at least two connecting ends for respective interlocking engagement with one facing block and one backer block and each of the concrete facing and backer blocks having multiple spaced apart retaining structures for respectively receiving one of the connecting ends.

16. The modular retaining wall of claim 1, wherein the filler material is coarse filler material.

17. The modular retaining wall of claim 16, wherein the filler material is crushed stone.

3. A modular retaining wall of preselected height and mass per unit length for retaining loose material of equal or lesser height, consisting of

a plurality of individual concrete backer blocks placed against the loose material to be retained, without embedding the backer blocks into the material to be retained, and stacked into a continuous single rear wall portion of the preselected height and a first mass per unit length;

a plurality of individual concrete facing blocks exposed on a front face of the retaining wall and stacked into a continuous front wall portion of the preselected height and a second mass per unit length;

a plurality of individual connectors extending between opposing back surfaces of the facing and backer blocks for connecting each concrete facing block with at least one concrete backer block in a back to back arrangement and maintaining the front and rear wall portions in a spaced apart position in which the front and rear wall portions define an intermediate space;

the concrete facing blocks have a first width, the concrete backer blocks have a second width, and the connectors have a length exceeding the sum of the first and second width and

a fill of loose filler material at least partially filling the intermediate space, a sum of the first and second mass being less than the total mass and the fill having a third mass per unit length constituting at least the remainder of the preselected total mass per unit length;

wherein the facing blocks, the intermediate space and the loose filler material are separated by the backer blocks from the material to be retained and the connectors connect to retaining structures which are one of a retaining protrusion on a back surface of the concrete facing blocks and a back surface of the concrete backer blocks and a retaining recess in the back surface of the facing or backer blocks.

4. The modular retaining wall of claim 3, wherein the retaining recesses are oriented to extend vertical or horizontal in an installed condition of the blocks.

5. The modular retaining wall of claim 3, wherein the concrete facing blocks have a base width W and the retaining structures in the facing blocks are spaced at 1W.

6. The modular retaining wall of claim 5, wherein the retaining structures in the concrete backer blocks are spaced at 1W or less.

7. The modular retaining wall of claim 3, wherein the retaining structures are retaining recesses constructed as keyhole slots and each connector has a central portion with opposite, terminally positioned and enlarged terminal portions forming the first and second interlocking members respectively, or the retaining structures are retaining protrusions constructed as dovetail protrusions and each connector has a central portion with opposite terminal portions for respectively interlocking with one of the dovetail protrusions.

8. The modular retaining wall of claim 7, wherein the central portion is a planar central web and each interlocking member is shaped and constructed for interlocking engagement with a keyhole slot.

9. The modular retaining wall of claim 3, wherein the sum of the first and second mass is less than half of the total mass.

11. A retaining wall arrangement including first and second retaining walls intersecting at a corner, each of the first and second retaining walls consisting of

a plurality of individual concrete backer blocks individually placed against the loose material to be retained, without embedding the backer blocks into the material to be retained, and stacked into a continuous single rear wall portion of the preselected height and a first mass per unit length;

a plurality of individual concrete facing blocks exposed on a front face of the retaining wall and individually stacked into a continuous front wall portion of the preselected height and a second mass per unit length;

a plurality of individual connectors extending between opposing back surfaces of the facing and backer blocks for connecting each concrete facing block with at least one concrete backer block in a back to back arrangement and maintaining the front and rear wall portions in a spaced apart position in which the front and rear wall portions define an intermediate space; and

a fill of loose filler material at least partially filling the intermediate space, a sum of the first and second mass being less than the total mass and the fill having a third mass per unit length constituting at least the remainder of the preselected total mass per unit length;

wherein the facing blocks, the intermediate space and the loose filler material are separated by the backer blocks from the material to be retained.

12. The retaining wall arrangement of claim 11, wherein at least one of the backer blocks of the first wall at the corner is positioned within the interior space of the second wall.

13. A retaining wall arrangement including first and second retaining walls intersecting at a corner, each of the first and second retaining walls consisting of

a plurality of individual concrete backer blocks placed against the loose material to be retained, without embedding the backer blocks into the material to be retained, and stacked into a continuous single rear wall portion of the preselected height and a first mass per unit length;

a plurality of individual concrete facing blocks exposed on a front face of the retaining wall and stacked into a continuous front wall portion of the preselected height and a second mass per unit length;

a plurality of individual connectors extending between opposing back surfaces of the facing and backer blocks for connecting each concrete facing block with at least one concrete backer block in a back to back arrangement and maintaining the front and rear wall portions in a spaced apart position in which the front and rear wall portions define an intermediate space; and

a fill of loose filler material at least partially filling the intermediate space, a sum of the first and second mass being less than the total mass and the fill having a third mass per unit length constituting at least the remainder of the preselected total mass per unit length;

wherein the facing blocks, the intermediate space and the loose filler material are separated by the backer blocks from the material to be retained, wherein at least one of the backer blocks of the first wall at the corner is positioned within the interior space of the second wall and at least one of the backer blocks of the second wall at the corner is positioned within the interior space of the first wall.

14. The retaining wall arrangement of claim 13, wherein for each horizontal row of blocks at least one backer block of the first wall is placed within the interior space of the second wall and at least one backer block of the second wall is placed within the interior space of the first wall.

15. The retaining wall arrangement of claim 14, wherein at the corner and in each row of backer blocks, the row of backer blocks of one of the first and second walls is continuous with the at least one backer block placed within the interior space of the other of the first and second walls.

18. A retaining wall arrangement including first and second retaining walls intersecting at a corner, each of the first and second retaining walls consisting of

a plurality of individual concrete backer blocks placed against the loose material to be retained, without embedding the backer blocks into the material to be retained, and stacked into a continuous single rear wall portion of the preselected height and a first mass per unit length;

a plurality of individual concrete facing blocks exposed on a front face of the retaining wall and stacked into a continuous front wall portion of the preselected height and a second mass per unit length;

a plurality of individual connectors extending between opposing back surfaces of the facing and backer blocks for connecting each concrete facing block with at least one concrete backer block in a back to back arrangement and maintaining the front and rear wall portions in a spaced apart position in which the front and rear wall portions define an intermediate space; and

a fill of loose filler material at least partially filling the intermediate space, a sum of the first and second mass being less than the total mass and the fill having a third mass per unit length constituting at least the remainder of the preselected total mass per unit length;

wherein the facing blocks, the intermediate space and the loose filler material are separated by the backer blocks from the material to be retained; and

at least one of the backer blocks of the first wall at the corner is embedded wholly within the filler material in the interior space of the second wall.