Vehicle charging system for charging an auxiliary battery from a plurality of power sources

• US 9,893,545 B2
• Filed: 08/26/2015
• Issued: 02/13/2018
• Est. Priority Date: 08/26/2015
• Status: Active Grant

• Current Assignee: Phillips Connect Technologies, LLC
• Original Assignee: Phillips Connect Technologies, LLC
• Inventors: Bean, Adam
• Primary Examiner(s): TSO, EDWARD H
• Application Number:
  US14/836,925
• Publication Number:
  US 20170063104A1
• Time in Patent Office: 902 Days
• Field of Search: 320104, 320118, 320138, 320140, 307 101, 307 43, 307 48, 307 80
• CPC Class Codes: H02J 2207/40 adapted for charging from various sources, e.g. AC, DC or multivoltage
• CPC Class Codes: H02J 7/007 Regulation of charging or discharging current or voltage
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

There is provided a charging system configured to charge an auxiliary battery of a vehicle including a tractor, a trailer, and a converter coupled to the auxiliary battery, the charging system including a switch configured to electrically couple an electrical system of the tractor to the auxiliary battery, a diode network configured to receive electrical power from a plurality of auxiliary power sources and to supply power to the converter, and a controller configured to monitor a first input voltage at an input of the switch, a second input voltage at an output of the diode network, and an auxiliary battery voltage, and to control states of the switch and the converter based on the monitored first and second input voltages and the auxiliary battery voltage.

Claims

1. A charging system configured to charge an auxiliary battery of a vehicle comprising a tractor, a trailer, and a converter coupled to the auxiliary battery, the charging system comprising:

a switch configured to electrically couple an electrical system of the tractor to the auxiliary battery, the switch and the converter being at separate and parallel current paths to the auxiliary battery;

a diode network configured to receive electrical power from a plurality of auxiliary power sources and to supply power to the converter; and

a controller configured to monitor a first input voltage at an input of the switch, a second input voltage at an output of the diode network, and an auxiliary battery voltage, and to control states of the switch and the converter based on the monitored first and second input voltages and the auxiliary battery voltage.

2. The charging system of claim 1, wherein the controller is configured to:

activate the switch when the first input voltage is greater than the auxiliary battery voltage and the first input voltage is greater than a first threshold, and to

deactivate the switch when the first input voltage is less than the auxiliary battery voltage or the first input voltage is less than or equal to the first threshold.

3. The charging system of claim 2, wherein the first threshold is about 12 volts.

4. The charging system of claim 1, wherein the converter is configured to receive electrical power from the diode network and to supply a regulated output power to the auxiliary battery.

5. The charging system of claim 1, wherein the controller is configured to activate the converter when the second input voltage is above a second threshold, and to deactivate the converter when the second input voltage is less than or equal to the second threshold.

6. The charging system of claim 5, wherein the second threshold is about 12.5 volts.

7. The charging system of claim 1, wherein the diode network is configured to provide a unidirectional electrical connection between the auxiliary power sources and the converter, and to prevent flow of electrical power from one of the plurality of auxiliary sources to another one of the plurality of auxiliary sources.

8. The charging system of claim 1, wherein the diode network comprises a plurality of diodes coupled to the auxiliary sources at corresponding anodes and coupled to the converter at corresponding cathodes.

9. The charging system of claim 1, wherein the plurality of auxiliary sources comprises one or more of a J560 connection from the tractor, a refrigerator, a solar panel, and a generator.

10. The charging system of claim 1, wherein the converter is a buck-boost DC-to-DC convertor.

11. The charging system of claim 1, wherein the auxiliary battery is in the trailer and is configured to power a liftgate motor of the trailer.

12. A charging system configured to charge an auxiliary battery of a vehicle comprising a tractor and a trailer, the charging system comprising:

a switch configured to electrically couple an electrical system of the tractor to the auxiliary battery;

a converter configured to receive electrical power from a plurality of auxiliary power sources and to supply a regulated output power to the auxiliary battery, the switch and the converter being at separate and parallel current paths to the auxiliary battery;

a controller configured to monitor a first input voltage at an input of the switch, a second input voltage at an input of the converter, and an auxiliary battery voltage, and to control states of the switch and the converter based on the monitored first and second input voltages and the auxiliary battery voltage.

13. The charging system of claim 12, wherein the controller is configured to:

activate the switch when the first input voltage is greater than the auxiliary battery voltage and the first input voltage is greater than a first threshold, and to

deactivate the switch when the first input voltage is less than the auxiliary battery voltage or the first input voltage is less than or equal to the first threshold.

14. The charging system of claim 12, wherein the controller is configured to activate the converter when the second input voltage is above a second threshold, and to deactivate the converter when the second input voltage is less than or equal to the second threshold.

15. The charging system of claim 12, further comprising a diode network configured to provide a unidirectional electrical connection between the auxiliary power sources and the converter, and to prevent flow of electrical power from one of the plurality of auxiliary sources to another one of the plurality of auxiliary sources.

16. The charging system of claim 15, wherein the diode network comprises a plurality of diodes coupled to the auxiliary sources at corresponding anodes and coupled to the converter at corresponding cathodes.

17. A method of charging an auxiliary battery of a vehicle comprising a tractor and a trailer, an electrical system of the trailer comprising a converter coupled to the auxiliary battery, a switch coupled between an electrical system of the tractor and the auxiliary battery, a diode network coupled between a plurality of auxiliary power sources and the converter, and a controller, the method comprising:

monitoring, by the controller, a first input voltage at an input of the switch, a second input voltage at an output of the diode network, and an auxiliary battery voltage;

activating, by the controller, the switch when the first input voltage is greater than the auxiliary battery voltage and the first input voltage is greater than a first threshold; and

deactivating, by the controller, the switch when the first input voltage is less than the auxiliary battery voltage or the first input voltage is less than or equal to the first threshold,

wherein the switch and the converter are at separate and parallel current paths to the auxiliary battery.

18. The method of claim 17, further comprising:

activating, by the controller, the converter when the second input voltage is above a second threshold; and

deactivating, by the controller, the converter when the second input voltage is less than or equal to the second threshold.

19. The method of claim 18,

wherein the first threshold is about 12 volts, and

wherein the second threshold is about 12.5 volts.

20. The method of claim 17, further comprising deactivating, by the controller, the switch prior to monitoring the first input voltage, the second input voltage, and the auxiliary battery voltage.