MLCC filter on an AIMD circuit board with conductive ground pin attached to a hermetic feedthrough ferrule

• US 9,895,534 B2
• Filed: 12/12/2016
• Issued: 02/20/2018
• Est. Priority Date: 03/20/2008
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Stevenson, Robert A., Frysz, Christine A., Brendel, Richard L.
• Primary Examiner(s): CAREY, MICHAEL JAMES
• Application Number:
  US15/375,235
• Publication Number:
  US 20170087355A1
• Time in Patent Office: 435 Days
• Field of Search: 607 36
• CPC Class Codes: A61N 1/08 Arrangements or circuits for monitoring, protecting, controlling or indicating for external stimulators A61N1/3603; for implantable neurostimulators A61N1/36128; for heart stimulators A61N1/37; for defibrillators A61N1/3925
• CPC Class Codes: A61N 1/086 Magnetic resonance imaging [MRI] compatible leads
• CPC Class Codes: A61N 1/3718 Monitoring of or protection against external electromagnetic fields or currents
• CPC Class Codes: A61N 1/375 Constructional arrangements, e.g. casings
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: H01G 4/06 Solid dielectrics
• CPC Class Codes: H01G 4/35 Feed-through capacitors or anti-noise capacitors
• CPC Class Codes: H01G 4/40 Structural combinations of fixed capacitors with other electric elements, the structure mainly consisting of a capacitor, e.g. RC combinations
• CPC Class Codes: H01R 13/7195 with planar filters with openings for contacts
• CPC Class Codes: H03H 1/0007 of radio frequency interference filters
• CPC Class Codes: H03H 2001/0042 Wound, ring or feed-through type capacitor
• CPC Class Codes: H03H 2001/0085 Multilayer, e.g. LTCC, HTCC, green sheets
• CPC Class Codes: H03H 7/1766 Parallel LC in series path H03H7/1783 takes precedence
• CPC Class Codes: H05K 1/181 associated with surface mounted components
• CPC Class Codes: H05K 2201/10015 Non-printed capacitor
• CPC Class Codes: H05K 5/0095 hermetically-sealed
• CPC Class Codes: H05K 9/00 Screening of apparatus or components against electric or magnetic fields devices for absorbing radiation from an antenna H01Q17/00

Abstract

An EMI/energy dissipating filter for an active implantable medical device (AIMD) is described. The filter comprises a first gold braze hermetically sealing the insulator to a ferrule that is configured to be mounted in an opening in a housing for the AIMD. A lead wire is hermetically sealed in a passageway through the insulator by a second gold braze. A circuit board substrate is disposed adjacent the insulator. A two-terminal chip capacitor disposed adjacent to the circuit board has an active end metallization that is electrically connected to the active electrode plates and a ground end metallization that is electrically connected to the at least one ground electrode plates of the capacitor. A ground path electrically extends between the ground end metallization of the chip capacitor and the ferrule. The ground path comprises a conductive pin electrically and mechanically connected to the ferrule by a third gold braze. The ground path comprises an internal ground plate disposed within the circuit board substrate, and the internal ground plate is electrically connected to both the conductive pin and the ground end metallization of the chip capacitor. An active path electrically extends between the active end metallization of the chip capacitor and the lead wire.

Claims

1. A filtered feedthrough assembly for an active implantable medical device, the filtered feedthrough assembly comprising:

a) a ferrule comprising an electrically conductive material, the ferrule comprising a ferrule opening, wherein a conductive ground pin is conductively and mechanically connected to the ferrule, and wherein the ferrule is configured to be attachable to an opening in a housing of an active implantable medical device;

b) an insulator at least partially residing in the ferrule opening where a first gold braze hermetically seals the insulator to the ferrule, wherein at least one insulator passageway extends through the insulator to an insulator first end surface and an insulator second end surface;

c) an electrically conductive lead wire residing in the insulator passageway where a second gold braze hermetically seals the lead wire to the insulator, the lead wire extending from a lead wire first portion to a lead wire second portion, wherein at least the lead wire second portion extends outwardly beyond the insulator second end surface;

d) a circuit board comprising spaced apart circuit board first and second sides, wherein the circuit board first side is adjacent to the insulator second end surface, and wherein the circuit board comprises at least one circuit board ground plate;

e) a circuit board first ground via hole extending through the circuit board ground plate, wherein a first ground via hole conductive material resides in the circuit board first ground via hole is conductively connected to the circuit board ground plate;

f) a circuit board second ground via hole spaced from the circuit board first ground via hole and extending through the circuit board ground plate, wherein at least a portion of the ground pin connected to the ferrule resides in the circuit board second ground via hole where a second ground via hole conductive material conductively connects the ground pin to the circuit board ground plate;

g) a circuit board active via hole extending through the circuit board, but being conductively isolated from the at least one circuit board ground plate, wherein at least a portion of the lead wire second portion extending outwardly beyond the insulator second end surface resides in the circuit board active via hole; and

h) at least one two-terminal MLCC chip capacitor comprising a chip capacitor dielectric supporting at least one active electrode plate interleaved in a capacitive relationship with at least one ground electrode plate, wherein an active metallization is conductively connected to the at least one active electrode plate, and a ground metallization is connectively connected to the at least one ground electrode plate of the at least one two-terminal MLCC chip capacitor,

i) wherein an active electrical path extends from the lead wire to the active metallization of the at least one two-terminal MLCC chip capacitor, and

j) wherein a ground electrical path extends from the at least one two-terminal MLCC chip capacitor to the at least one circuit board ground plate and then to the ferrule, the ground electrical path comprising;

A) a ground electrical trace of the circuit board extending from a ground trace first portion to a ground trace second portion, wherein the ground trace first portion is conductively connected to the ground metaiiization of the at least one two-terminal MLCC chip capacitor, and wherein the ground trace second portion is conductively connected to the first ground via hole conductive material residing in the circuit board first ground via hole and being conductively connected to the circuit board ground plate; and

B) the ground pin residing in the circuit board second ground via hole being conductively connected to the circuit board ground plate by the second ground via hole conductive material, the ground pin being conductively and mechanically connected to the ferrule.

2. The filtered feedthrough assembly of claim 1, wherein the conductive ground pin is conductively and mechanically connected to the ferrule by one of the group consisting of a third gold braze, a laser weld, and being integral with the ferrule.

3. The filtered feedthrough assembly of claim 1, wherein the ground pin resides in a countersink in the ferrule.

4. The filtered feedthrough assembly of claim 1, wherein the at least one circuit board ground plate resides at least partially on the circuit board first side adjacent to at least one of the ferrule and the insulator.

5. The filtered feedthrough assembly of claim 1, wherein the circuit board comprises at least one circuit board internal ground plate and at least one circuit board external ground plate, and wherein the first ground via hole conductive material residing in the circuit board first ground via hole conductively connects the ground trace second portion to the circuit board internal and external ground plates, and wherein the second ground via hole conductive material residing in the circuit board second ground via hole, spaced from the circuit board first ground via hole, conductively connects the circuit board internal and external ground plates to the ground pin.

6. The filtered feedthrough assembly of claim 1, wherein an active electrical trace of the circuit board extends from an active trace first end to an active trace second end, and wherein the active conductive path extending from the lead wire to the at least one two-terminal MLCC chip capacitor comprises:

a) the lead wire second portion in the circuit board active via hoie being conductively connected to the active trace first end; and

b) the active trace second end being conductively connected to the active metallization of the at least one two-terminal MLCC chip capacitor.

7. The filtered feedthrough assembly of claim 6, wherein the active trace first end resides in the circuit board active via hole.

8. The filtered feedthrough assembly of claim 1, wherein the at least one two-terminal MLCC chip capacitor is spaced closer to the insulator second end surface than the insulator first end surface.

9. The filtered feedthrough assembly of claim 1, including at least one telemetry antenna wire hermetically sealed within a second insulator passageway of the insulator, wherein the telemetry antenna wire is not conductively connected to the at least one two-terminal MLCC chip capacitor.

10. The filtered feedthrough assembly of claim 1, wherein the circuit board comprises a rigid section, and wherein the circuit board rigid section comprises at least one material selected from the group consisting of a ceramic, an alumina, and an FR4 material.

11. The filtered feedthrough assembly of claim 1, wherein the circuit board comprises a flexible section, and wherein the circuit board flexible section comprises at least one material selected from the group consisting of a polyimide, a Kapton, and an acrylic material.

12. A filtered feedthrough assembly for an active implantable medical device, the filtered feedthrough assembly comprising:

a) a ferrule comprising an electrically conductive material, the ferrule comprising a ferrule opening, wherein a conductive ground pin is conductively and mechanically connected to the ferrule, and wherein the ferrule is configured to be attachable to an opening in a housing of an active implantable medical device;

b) an insulator at least partially residing in the ferrule opening where a first gold braze hermetically seals the insulator to the ferrule, wherein at least one insulator passageway extends through the insulator to an insulator device end surface and an insulator body fluid end surface;

c) an electrically conductive lead wire residing in the insulator passageway where a second gold braze hermetically seals the lead wire to the insulator, the lead wire extending from a lead wire first portion to a lead wire second portion, wherein at least the lead wire second portion extends outwardly beyond the insulator device end surface;

d) a circuit board comprising spaced apart circuit board first and second sides, wherein the circuit board first side is adjacent to the insulator device side, and wherein the circuit board comprises at least one circuit board ground plate;

e) a circuit board first ground via hole extending through the circuit board ground plate, wherein a first ground via hole conductive material residing in the circuit board first ground via hole is conductively connected to the circuit board ground plate;

f) a circuit board second ground via hole spaced from the circuit board first ground via hole and extending through the circuit board ground plate, wherein at least a portion of the ground pin connected to the ferrule resides in the circuit board second ground via hole where a second ground via hole conductive material conductively connects the ground pin to the circuit board ground plate;

g) a circuit board active via hole extending through the circuit board, but being conductively isolated from the at least one circuit board ground plate, wherein at least a portion of the lead wire second portion extending outwardly beyond the insulator device end surface resides in the circuit board active via hole; and

h) at least one two-terminal MLCC chip capacitor comprising a chip capacitor dielectric supporting at least one active electrode plate interleaved in a capacitive relationship with at least one ground electrode plate, wherein an active metallization is conductively connected to the at least one active electrode plate, and a ground metallization is conductively connected to the at least one ground electrode plate of the at least one two-terminal MLCC chip capacitor,

i) wherein an active conductive path extends from the lead wire to the at least one two-terminal MLCC chip capacitor, the active conductive path comprising an active electrical trace of the circuit board, the active trace extending from an active trace first portion to an active trace second portion, wherein the lead wire second portion residing in the circuit board active via hole is conductively connected to the active trace first portion, and wherein the active trace second portion is conductively connected to the active metallization of the at least one two-terminal MLCC chip capacitor, and

j) wherein a ground conductive path extends from the at least one two-terminal MLCC chip capacitor to the at least one circuit board ground plate and then to the ferrule, the ground conductive path comprising;

A) a ground electrical trace of the circuit board, the ground trace extending from a ground trace first portion to a ground trace second portion, wherein the ground trace first portion is conductively connected to the ground metallization of the at least one two-terminal MLCC chip capacitor, and wherein the ground trace second portion is conductively connected to the first ground via hole conductive material residing in the circuit board first ground via hole and being conductively connected to the circuit board ground plate; and

B) the ground pin residing in the circuit board second ground via hole being conductively connected to the circuit board ground plate by the second ground via hole conductive material, the ground pin being conductively and mechanically connected to the ferrule.

13. The filtered feedthrough assembly of claim 12, wherein the conductive ground pin is conductively and mechanically connected to the ferrule by one of the group consisting of a third gold braze, a laser weld, and being integral with the ferrule.

14. The filtered feedthrough assembly of claim 12, wherein the ground pin resides in a countersink in the ferrule.

15. The filtered feedthrough assembly of claim 12, wherein the at least one circuit board ground plate resides at least partially on the circuit board first side adjacent to at least one of the ferrule and the insulator.

16. The filtered feedthrough assembly of claim 12, wherein the circuit board comprises at least one circuit board internal ground plate and at least one circuit board external ground plate, and wherein the first ground via hole conductive material residing in the circuit board first ground via hole conductively connects the ground trace second portion to the circuit board internal and external ground plates, and wherein the second ground via hole conductive material residing in the circuit board second ground via hole, spaced from the circuit board first ground via hole, conductively connects the circuit board internal and external ground plates to the ground pin.

17. The filtered feedthrough assembly of claim 12, wherein the active trace first portion resides in the circuit board active via hole.

18. The filtered feedthrough assembly of claim 12, wherein the at least one two-terminal MLCC chip capacitor is spaced closer to the insulator device end surface than the insulator body fluid end surface.

19. The filtered feedthrough assembly of claim 12, wherein the lead wire first portion is spaced outwardly beyond the insulator body fluid surface.

20. The filtered feedthrough assembly of claim 12, including at least one telemetry antenna wire hermetically sealed within a second insulator passageway serving as an insulator telemetry passageway, wherein the telemetry antenna wire is not conductively connected to the at least one two-terminal MLCC chip capacitor.

21. The filtered feedthrough assembly of claim 12, wherein the circuit board comprises a rigid section, and wherein the circuit board rigid section comprises at least one material selected from the group consisting of a ceramic, an alumina, and an FR4 material.

22. The filtered feedthrough assembly of claim 12, wherein the circuit board comprises a flexible section, and wherein the circuit board flexible section comprises at least one material selected from the group consisting of a polyimide, a Kapton, and an acrylic material.

23. A filtered feedthrough assembly for an active implantable medical device, the filtered feedthrough assembly comprising:

a) a ferrule comprising an electrically conductive material, the ferrule comprising a ferrule opening, wherein a conductive ground pin is conductively and mechanically connected to the ferrule, and wherein the ferrule is configured to be attachable to an opening in a housing of an active implantable medical device;

b) an insulator at least partially residing in the ferrule opening where a first gold braze hermetically seals the insulator to the ferrule, wherein at least one insulator passageway extends through the insulator to an insulator first end surface and an insulator second end surface;

c) an electrically conductive active lead wire residing in the insulator passageway where a second gold braze hermetically seals the lead wire to the insulator, the lead wire extending from a lead wire first portion to a lead wire second portion, wherein at least the lead wire second portion extends outwardly beyond the insulator second end surface;

d) a circuit board comprising spaced apart circuit board first and second sides, wherein the circuit board first side is adjacent to the insulator second end surface, and wherein the circuit board comprises at least one circuit board ground plate extending from a circuit board ground plate first portion spaced from a circuit board ground plate second portion;

e) a circuit board first ground via hole extending through the circuit board ground plate first portion, wherein a first ground via hole conductive material residing in the circuit board first ground via hole is conductively connected to the circuit board ground plate first portion;

f) at least one circuit board second ground via hole spaced from the circuit board first ground via hole and extending through the circuit board ground plate second portion, wherein at least a portion of the ground pin connected to the ferrule resides in the circuit board second ground via hole where a second ground via hole conductive material conductively connects the ground pin to the circuit board ground plate second portion;

g) a circuit board active via hole extending through the circuit board, but being conductively isolated from the at least one circuit board ground plate, wherein at least a portion of the lead wire second portion extending outwardly beyond the insulator second end surface resides in the circuit board active via hole; and

h) at least one two-terminal MLCC chip capacitor comprising a chip capacitor dielectric supporting at least one active electrode plate interleaved in a capacitive relationship with at least one ground electrode plate, wherein an active metallization is conductively connected to the at least one active electrode plate, and a ground metallization is conductively connected to the at least one ground electrode plate of the at least one two-terminal MLCC chip capacitor,

i) wherein the lead wire second portion residing in the circuit board active via hole is conductively connected to the active metallization of the at least one two-terminal MLCC chip capacitor, and

j) wherein;

A) the ground metallization of the at least one two-terminal MLCC chip capacitor is conductively connected to the first ground via hole conductive material residing in the circuit board first ground via hole, the first ground via hole conductive material being conductively connected to the circuit board ground plate first portion; and

B) the ground pin residing in the circuit board second ground via hole being conductively connected to the circuit board ground plate second portion by the second ground via hole conductive material, the ground pin being conductively and mechanically connected to the ferrule.

24. A filtered feedthrough assembly for an active implantable medical device, the filtered feedthrough assembly comprising:

a) a ferrule comprising an electrically conductive material, the ferrule comprising a ferrule opening, wherein a plurality of conductive ground pins are conductively and mechanically connected to the ferrule by respective first gold brazes, and wherein the ferrule is configured to be attachable to an opening in a housing of an active implantable medical device;

b) an insulator at least partially residing in the ferrule opening where a second gold braze hermetically seals the insulator to the ferrule, wherein a plurality of insulator passageways extend through the insulator to an insulator first end surface and an insulator second end surface;

c) a plurality of electrically conductive lead wires residing in respective ones of the insulator passageways where a plurality of respective third gold brazes hermetically seals each of the lead wires to the insulator, each lead wire extending from a lead wire first portion to a lead wire second portion, wherein at least the lead wire second portion extends outwardly beyond the insulator second end surface;

d) a circuit board comprising spaced apart circuit board first and second sides, wherein the circuit board first side is adjacent to the insulator second end surface, and wherein the circuit board comprises at least one circuit board ground plate;

e) a plurality of circuit board first ground via holes extending through the circuit board ground plate, wherein a first ground via hole conductive material resides in each of the circuit board first ground via holes;

f) a plurality of circuit board second ground via holes spaced from the plurality of circuit board first ground via holes and extending through the circuit board ground plate, wherein at least a portion of one of the ground pins connected to the ferrule resides in a respective one of the circuit board second ground via holes where a second ground via hole conductive material conductively connects the ground pin to the circuit board ground plate;

g) a plurality of circuit board active via holes extending through the circuit board, but being conductively isolated from the at least one circuit board ground plate, wherein at least a portion of one of the plurality of lead wire second portions extending outwardly beyond the insulator second end surface resides in a respective one of the circuit board active via holes;

h) a plurality of two-terminal MLCC chip capacitors, each comprising a chip capacitor dielectric supporting at least one active electrode plate interleaved in a capacitive relationship with at least one ground electrode plate, wherein each two-terminal MLCC chip capacitor has an active metallization conductively connected to the at least one active electrode plate, and a ground metallization conductiveiy connected to the at least one ground electrode plate;

i) a plurality of active electrical traces of the circuit board, each active trace extending from an active trace first portion to an active trace second portion; and

j) a plurality of ground electrical traces of the circuit board, each ground trace extending from a ground trace first portion to a ground trace second portion,

k) wherein there are a plurality of active conductive paths, each active path extending from one of the plurality of lead wires to a respective one of the two-terminal MLCC chip capacitors, each active conductive path comprising;

A) the lead wire second portion residing in a respective one of the circuit board active via holes being conductively connected to a respective one of the active trace first portions; and

B) the active trace second portion being conductively connected to the corresponding active metallization of a respective one of the two-terminal MLCC chip capacitors, and

l) wherein there are a plurality of ground conductive paths, each ground path extending from the two-terminal MLCC chip capacitor of the corresponding active path to the at least one circuit board ground plate and then to the ferrule, each of the ground conductive paths comprising;

C) the ground trace first portion being conductively connected to the ground metallization of the corresponding two-terminal MLCC chip capacitor;

D) the ground trace second portion being conductively connected to the first ground via hole conductive material residing in the circuit board first ground via hole, the first ground via hole conductive material being conductively connected to the circuit board ground plate; and

E) the ground pins residing in the circuit board second ground via holes being conductively connected to the circuit board ground plate by the second ground via hole conductive material, spaced from the circuit board first ground via holes, the ground pins being conductively and mechanically connected to the ferrule.

25. The filtered feedthrough assembly of claim 24, wherein the plurality of lead wires reside between at least two of the plurality of ground pins.

26. The filtered feedthrough assembly of claim 24, wherein the at least one circuit board ground plate resides at least partially on the circuit board first side adjacent to at least one of the ferrule and the insulator.

27. The filtered feedthrough assembiy of claim 24, wherein the circuit board comprises at least one circuit board internal ground plate and at least one circuit board external ground plate, and wherein the first ground via hole conductive material residing in the circuit board first ground via holes is conductively connected to the circuit board internal and external ground plates, and wherein the second ground via hole conductive material residing in the circuit board second ground via holes, spaced from the circuit board first ground via holes, conductively connects the circuit board internal and external ground plates to the ground pins.

28. The filtered feedthrough assembly of claim 24, wherein the active trace first portions reside in a respective one of the circuit board active via holes.

29. The filtered feedthrough assembly of claim 24, wherein the plurality of two-terminal MLCC chip capacitors are spaced closer to the insulator second end surface than the insulator first end surface.

30. The filtered feedthrough assembly of claim 24, wherein the lead wire first portions are spaced outwardly beyond the insulator first end surface.

31. The filtered feedthrough assembly of claim 24, including at least one telemetry antenna wire hermetically sealed within an insulator passageway of the insulator, wherein the telemetry feedthrough conductor is not conductively connected to any one of the plurality of two-terminal MLCC chip capacitors.

32. The filtered feedthrough assembly of claim 24, wherein the circuit board comprises a rigid section, and wherein the circuit board rigid section comprises at least one material selected from the group consisting of a ceramic, an alumina, and an FR4 material.

33. The filtered feedthrough assembly of claim 24, wherein the circuit board comprises a flexible section, and wherein the circuit board flexible section comprises at least one material selected from the group consisting of a polyimide, a Kapton, and an acrylic material.

34. The filtered feedthrough assembly of claim 24, wherein the ground pins and first gold brazes are each located at least partially within a ferrule countersink.

35. A filtered feedthrough assembly for an active implantable medical device, the filtered feedthrough assembly comprising:

a) a ferrule comprising an electrically conductive material, the ferrule comprising a ferrule opening, wherein a conductive ground pin is conductively and mechanically connected to the ferrule by a first gold braze, and wherein the ferrule is configured to be attachable to an opening in a housing of an active implantable medical device;

b) an insulator at least partially residing in the ferrule opening where a second gold braze hermetically seals the insulator to the ferrule, wherein at least one insulator passageway extends through the insulator to an insulator first end surface and an insulator second end surface;

c) an electrically conductive lead wire residing in the insulator passageway where a third gold braze hermetically seals the lead wire to the insulator, the lead wire extending from a lead wire first portion to a lead wire second portion, wherein at least the lead wire second portion extends outwardly beyond the insulator second end surface;

d) a circuit board comprising spaced apart circuit board first and second sides, wherein the circuit board first side is adjacent to the insulator second end surface, and wherein the circuit board comprises at least one circuit board ground plate;

e) at least one two-terminal MLCC chip capacitor comprising a chip capacitor dielectric supporting at least one active electrode plate interleaved in a capacitive relationship with at least one ground electrode plate, wherein an active metallization is conductively connected to the at least one active electrode plate, and a ground metallization is conductivelp connected to the at least one ground electrode plate;

f) a circuit board first ground via hole extending through the circuit board ground plate, wherein a first ground via hole conductive material residing in the circuit board first ground via hole is conductively connected to the circuit board ground plate and to the ground metallization of the two-terminal chip capacitor;

g) a circuit board second ground via hole spaced from the circuit board first ground via hole and extending through the circuit board ground plate, wherein at least a portion of the ground pin connected to the ferrule resides in the circuit board second ground via hole where a second ground via hole conductive material conductively connects the ground pin connected to the ferrule to the circuit board ground plate; and

h) a circuit board active via hole extending through the circuit board, but being conductively isolated from the at least one circuit board ground plate, wherein at least a portion of the lead wire second portion extending outwardly beyond the insulator second end surface resides in the circuit board active via hole, and wherein an active conductive material conductively connects the lead wire to the active metallization of the at least one two-terminal chip capacitor.