Commercial lighting integrated platform

• US 9,897,294 B2
• Filed: 09/17/2015
• Issued: 02/20/2018
• Est. Priority Date: 04/23/2012
• Status: Active Grant

• Current Assignee: Korrus Incorporated (MKD Electric, Inc.)
• Original Assignee: Tempo Industries, LLC
• Inventors: Pearson, Dennis, Jin, Guang, Dochnahl, Wesley Scott, Santana, Jorge
• Primary Examiner(s): TUMEBO, TSION M
• Application Number:
  US14/856,853
• Publication Number:
  US 20160003457A1
• Time in Patent Office: 887 Days
• Field of Search: 362362, 362373
• CPC Class Codes: F21S 2/00 Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
• CPC Class Codes: F21S 8/063 with a rigid pendant, i.e. a pipe or rod
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 15/015 Devices for covering joints between adjacent lighting devices; End coverings
• CPC Class Codes: F21V 17/12 by screwing
• CPC Class Codes: F21V 21/005 for several lighting devices in an end-to-end arrangement, i.e. light tracks
• CPC Class Codes: F21V 21/008 Suspending from a cable or suspension line
• CPC Class Codes: F21V 21/104 Pendants
• CPC Class Codes: F21V 21/112 Fixing lighting devices to pendants F21V21/002 takes precedence
• CPC Class Codes: F21V 23/006 the substrate being distinct from the light source holder
• CPC Class Codes: F21V 23/023 Power supplies in a casing F21V23/003 takes precedence
• CPC Class Codes: F21V 29/50 Cooling arrangements air-treatment systems dissipating or using the heat of lighting fixtures F24F3/056
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

One or more interconnectable modules, each comprising a housing mounting an LED circuit board on an underside thereof and having a guide track on a top surface thereof with one or more slip fitter components shaped to slidably insert into and engage or attach to the guide track and configured to cooperate with one or more of a ceiling mounting bracket, a hanger bracket, an eye hanger and a cable hanging arrangement in order to provide multiple modes of hanging, suspending or otherwise mounting the one or more lighting modules.

Claims

1. A lighting platform for mounting one or more LEDs comprising:

a bottom cover having a bottom surface and first and second side channels formed at opposite corners thereof, the first and second side channels each comprising inner and outer sidewalls spaced apart so as to define an upwardly facing opening running down the length of said bottom cover;

a circuit board mounted to said bottom surface and carrying one or more LEDs;

an upper housing having first and second downwardly extending surfaces, an inner side of the first downwardly extending surface contacting the inner side wall of said first side channel and an inner side of the second downwardly extending surface contacting the inner sidewall of said second channel; and

respective threaded fastening devices inserted through said first and second side channels and angled upwardly and threaded into a respective one of said first and second downwardly extending surfaces of said upper housing to thereby attach said bottom cover to said upper housing.

2. The lighting platform of claim 1 wherein said bottom cover and said upper housing are each formed of heat transmissive material and wherein said threaded fastening devices establish contact between the bottom cover and upper housing which is of a tightness selected to facilitate a desired level of heat transfer between said bottom cover and upper housing for thermal management purposes.

3. The lighting platform of claim 2 wherein said bottom cover and said upper housing are each formed of aluminum.

4. The lighting platform of claim 2 wherein each of said threaded fastening devices is a self-threading screw.

5. The lighting platform of claim 3 wherein each of said threaded fastening devices is a self-threading screw.

6. The lighting platform of claim 1 wherein the respective first and second side channels each comprise a horizontal bottom, an outer vertical edge, and an inner vertical edge.

7. The lighting platform of claim 1 wherein each respective downwardly extending surface extends beneath an end of a respective threaded fastening device and is shaped and dimensioned such that, if the bottom cover is properly mated and aligned with the upper housing, the respective threaded fastening devices bite in to the respective downwardly extending surfaces and pull the bottom cover and upper housing together, whereas, if the bottom cover and upper housing are misaligned, the respective threaded fastening devices will not bite and hold at all.

8. The lighting platform of claim 7 wherein each of the respective threaded fastening devices is a self-threading screw.

9. The lighting platform of claim 1 wherein said upper housing further comprises respective upper and lower vertical edges formed on an interior of said upper housing and spaced apart from one of said first and second downwardly extending surfaces;

and wherein a wire management clip is mounted between said upper and lower vertical edges so as to define a wireway within the upper housing.

10. The lighting platform of claim 1 further comprising an end assembly comprising an end slip fitter, respective right and left side clips, an end cover and a central assembly comprising a slip fitter and respective right and left side clips wherein the end slip fitter and central slip fitter are retained by upper lips of respective side channels formed on an upper surface of the upper housing.

11. A lighting platform for mounting one or more LEDs comprising:

a bottom cover formed of heat transmissive material and having respective first and second side channels formed at opposite corners thereof, the first and second side channels each comprising a horizontal bottom edge and a vertical side edge;

a circuit board carrying one or more LEDs mounted to an undersurface of said bottom cover;

an upper housing formed of heat transmissive material and having first and second downwardly extending end tip surfaces; and

respective first and second screws inserted through said first and second side channels and angled upwardly and threaded into said first and second end tip surfaces to thereby attach said bottom cover to said upper housing, said respective screws being tightened to a tightness selected to establish heat transfer between the bottom cover and upper housing for thermal management purposes.

12. The lighting platform of claim 11 wherein the heat transmissive material from which the bottom cover and upper housing are formed is aluminum.

13. The lighting platform of claim 11 wherein each of said screws is a self-threading screw.

14. The lighting platform of claim 12 wherein each of said screws is a self-threading screw.

15. The lighting platform of claim 11 wherein the respective first and second side channels each comprise a horizontal bottom, an outer vertical edge, and an inner vertical edge.

16. A lighting platform for mounting one or more LEDs comprising:

a bottom cover having respective first and second side channels formed at opposite corners thereof, the first and second side channels each comprising a horizontal bottom edge and a vertical side edge;

an upper housing configured to mate with the bottom cover and having first and second downwardly extending end tip surfaces on opposite sides thereof;

respective first and second fastening devices inserted through said first and second side channels and angled upwardly and threaded into a respective one of said downwardly extending end tip surfaces to thereby attach said bottom cover to said upper housing;

wherein each respective downwardly extending end tip surface extends beneath an end of a respective fastening device and is shaped and dimensioned such that, if the bottom cover is properly mated and aligned with the upper housing, the respective first and second fastening devices bite in and pull the bottom cover and upper housing together, whereas, if the bottom cover and upper housing are misaligned, the respective fastening devices will not bite and hold at all.

17. The lighting platform of claim 16 wherein each of the fastening devices is a self-threading screw.

18. The lighting platform of claim 16 further comprising an end assembly comprising an end slip fitter, respective right and left side clips, an end cover and a central assembly comprising a slip fitter and respective right and left side clips wherein the end slip fitter and central slip fitter are retained by upper lips of respective side channels formed on an upper surface of the upper housing.

19. A lighting platform for mounting one or more LEDs comprising:

a bottom cover having respective first and second upwardly opening side channels formed at opposite sides thereof;

a circuit board carrying one or more LEDs mounted to a bottom surface of the bottom cover;

an upper housing configured to mate with said bottom cover and having respective downwardly extending surfaces on opposite sides thereof; and

respective threaded fastening devices respectively inserted through said first and second channels and angled upwardly and threaded into said upper housing to thereby attach said bottom cover to said upper housing.

20. The lighting platform of claim 19 wherein saidbottom cover and said upper housing are each formed of heat transmissive material and wherein said threaded fastening devices establish contact between the bottom cover and upper housing which is of a tightness selected to facilitate a desired level of heat transfer between the bottom cover and upper housing for thermal management purposes.

21. The lighting platform of claim 20 wherein said bottom cover and said upper housing are each formed of aluminum.

22. The lighting platform of claim 19 wherein each of said threaded fastening devices is a self-threading screw.

23. The lighting platform of claim 20 wherein each of said threaded fastening devices is a self-threading screw.

24. The lighting platform of claim 21 wherein the respective first and second upwardly opening side channels each comprise a horizontal bottom, an outer vertical edge, and an inner vertical edge.

25. The lighting platform of claim 19 wherein each downwardly extending surface comprises a downwardly extending tip portion into which a respective one of said threaded fastening devices is threaded.

26. A lighting platform for mounting one or more LEDs comprising:

a bottom cover having a bottom surface and first and second side channels formed at opposite corners thereof, the first and second side channels each comprising inner and outer sidewalls spaced apart so as to define an upwardly facing opening running down the length of said bottom cover;

a circuit board mounted to said bottom surface and carrying one or more LEDs;

an upper housing having a hollow interior providing a wireway and first and second downwardly extending surfaces, an inner side of the first downwardly extending surface contacting the inner side wall of said first side channel and an inner side of the second downwardly extending surface contacting the inner sidewall of said second side channel; and

respective threaded fastening devices inserted through said first and second side channels and angled upwardly and threaded so as to bite into a respective one of said first and second downwardly extending surfaces of said upper housing to thereby attach said bottom cover to said upper housing.

27. The lighting platform of claim 26 wherein said bottom cover and said upper housing are each formed of heat transmissive material and wherein said threaded fastening devices establish contact between the bottom cover and the upper housing which is of a tightness selected to facilitate a desired level of heat transfer between said bottom cover and upper housing for thermal management purposes, the bottom cover and upper housing as so attached thereby comprising a heat sink.