Handheld dimensioning system with measurement-conformance feedback

• US 9,897,434 B2
• Filed: 10/21/2014
• Issued: 02/20/2018
• Est. Priority Date: 10/21/2014
• Status: Active Grant

• Current Assignee: Hand Held Products Incorporated (Honeywell International Inc.)
• Original Assignee: Hand Held Products Incorporated (Honeywell International Inc.)
• Inventors: Ackley, H. Sprague, Laffargue, Franck
• Primary Examiner(s): Owens, Tsion B
• Application Number:
  US14/519,249
• Publication Number:
  US 20160109219A1
• Time in Patent Office: 1,218 Days
• CPC Class Codes: G01B 11/00 Measuring arrangements characterised by the use of optical techniques
• CPC Class Codes: G01B 11/022 by means of tv-camera scanning
• CPC Class Codes: G01B 11/026 by measuring distance between sensor and object G01B11/0608 takes precedence
• CPC Class Codes: G01F 17/00 Methods or apparatus for determining the capacity of containers or cavities, or the volume of solid bodies measuring linear dimensions to determine volume G01B

Abstract

A system and method for obtaining a dimension measurement that conforms to a conformance criteria is disclosed. The dimensioning system provides either (i) feedback to confirm that the measurement complies with the criteria or (ii) information on how the measurement geometry could be adjusted in order to provide a compliant measurement in a subsequent dimension measurement.

Claims

1. A method for generating measurement-conformance feedback using a handheld dimensioning system, the method comprising:

capturing by a dimensioning-system image-sensor at least one image of at least one object in a handheld dimensioning-system field-of-view;

computing by a dimensioning-system processor using the at least one image a measurement geometry, the measurement geometry being an orientation and spatial relationship between the handheld dimensioning-system and the imaged object;

deriving by a dimensioning-system processor a measurement accuracy corresponding to the measurement geometry;

identifying by a dimensioning-system processor at least one conformance criteria based on the measurement accuracy, the conformance criteria being a predetermined measurement accuracy standard or reference;

obtaining by a dimensioning-system processor using the at least one image a dimension measurement;

comparing by a dimensioning-system processor the dimension measurement to the conformance criteria; and

generating by a dimensioning-system processor measurement-conformance feedback corresponding to the results of comparing the dimension measurement to the conformance criteria.

2. The method according to claim 1, wherein the captured image comprises a structured light pattern.

3. The method according to claim 1, wherein the measurement geometry comprises a distance between the at least one object and the handheld dimensioning system.

4. The method according to claim 1, wherein the measurement geometry comprises an angle formed between the handheld dimensioning system and two points on an object in the field-of-view.

5. The method according to claim 1, wherein the at least one conformance criteria corresponds to a multiple of the measurement accuracy.

6. The method according to claim 1, wherein the dimension measurement is a volume.

7. The method according to claim 1, wherein the dimension measurement comprises a length.

8. The method according to claim 1, wherein the dimension measurement comprises a surface area.

9. The method according to claim 1, wherein the dimension measurement comprises a plurality of dimension measurements.

10. The method according to claim 1, wherein the measurement-conformance feedback comprises a conformance message.

11. The method according to claim 1, wherein the measurement-conformance feedback comprises a non-conformance message.

12. The method according to claim 1, wherein the measurement-conformance feedback comprises an error message.

13. The method according to claim 1, wherein the measurement-conformance feedback comprises an adjustment message, wherein the adjustment message comprises instructive prompts to facilitate the adjustment of the measurement geometry in order to achieve measurement conformance.

14. The method according to claim 13, comprising after the measurement geometry is adjusted, repeating the steps of capturing, computing, deriving, identifying, obtaining, comparing, and generating.

15. The method according to claim 1, wherein the measurement-conformance feedback comprises a dimension measurement and a conformance message, the conformance message indicating whether the dimension measurement conforms or does not conform to the conformance criteria.

16. The method according to claim 1, wherein the measurement-conformance feedback comprises an error message, the error message indicating that a dimension measurement is unobtainable.

17. A handheld dimensioning system providing measurement-conformance feedback, the dimensioning system comprising:

an imaging subsystem comprising at least one image sensor for capturing an image of at least one object within a field-of-view; and

a control subsystem communicatively coupled to the at least one image sensor, the control subsystem comprising at least one processor and at least one non-transitory storage medium for storing information and processor-executable instructions, wherein the processor-executable instructions configure the processor to;

(i) receive images from the at least one image sensor, (ii) compute using the received images a measurement geometry, the measurement geometry being an orientation and spatial relationship between the handheld dimensioning-system and the imaged object, (iii) derive a measurement accuracy corresponding to the measurement geometry, (iv) identify a conformance criteria based on the measurement accuracy, the conformance criteria being a predetermined measurement accuracy standard or reference, (v) obtain using the received images a dimension measurement, and (vi) compare the dimension measurement to the conformance criteria in order to generate measurement-conformance feedback.

18. The handheld dimensioning system according to claim 17, wherein the handheld dimensioning system comprises a projector subsystem for projecting a light pattern onto the at least one object within the field-of-view, the projector subsystem laterally offset from the imaging subsystem and sharing the same field-of-view.

19. The handheld dimensioning system according to claim 17 wherein the handheld dimensioning system comprises two imaging subsystems for capturing images of at least one object as view along two different lines of sight, the imaging subsystems laterally offset from each other and sharing the same field-of-view.

20. The handheld dimensioning system according to claim 17, wherein the measurement geometry comprises the range between the imaging subsystem and an object within the field of view.

21. The handheld dimensioning system according to claim 17, wherein the measurement geometry comprises detected object surfaces.

22. The handheld dimensioning system according to claim 21, wherein the measurement geometry comprises the number of object surfaces that the imaging subsystem can resolve.

23. The handheld dimensioning system according to claim 22, wherein the measurement-conformance feedback indicates that an object is unmeasurable when less than three surfaces can be resolved.

24. The handheld dimensioning system according to claim 17, wherein the measurement accuracy is inversely proportional to the range between the imaging subsystem and an object within the field of view.

25. The handheld dimensioning system according to claim 17, wherein the conformance criteria is proportional to the computed accuracy.

26. The handheld dimensioning system according to claim 17, wherein the conformance criteria is in compliance with the specifications for dimension measuring devices described in the 2013 edition of the NIST Handbook 44, section 5.58.

27. The handheld dimensioning system according to claim 26, wherein the conformance criteria is twelve times the computed accuracy.

28. The handheld dimensioning system according to claim 17, wherein the measurement-conformance feedback indicates that the dimension measurement is in conformance with a measurement-accuracy criteria when the dimension measurement is above the conformance criteria.

29. The handheld dimensioning system according to claim 17, wherein the measurement-conformance feedback comprises a certified measurement.

30. The handheld dimensioning system according to claim 17, wherein the measurement-conformance feedback comprises advice for adjusting the handheld dimensioning system with respect to the at least one object.

31. The handheld dimensioning system according to claim 17, wherein the dimension measurement comprises incremental distances to an object and the angles of the various surfaces.

32. The handheld dimensioning system according to claim 17, wherein the dimension measurement comprises the dimension measurements of a plurality of objects and the measurement-conformance feedback comprises feedback for each object.