Protecting tube deterioration detecting apparatus and method therefor

• US 9,897,491 B2
• Filed: 10/07/2013
• Issued: 02/20/2018
• Est. Priority Date: 11/15/2012
• Status: Active Grant

• Current Assignee: Klaus Schmidt
• Original Assignee: Kobe Steel Limited
• Inventors: Fukui, Toshihide, Manabe, Chitaka, Takahashi, Eiji, Yamane, Yasuaki, Tanaka, Yusuke
• Primary Examiner(s): Laballe, Clayton E
• Assistant Examiner(s): Rhodes, Jr., Leon W
• Application Number:
  US14/428,809
• Publication Number:
  US 20150233849A1
• Time in Patent Office: 1,597 Days
• CPC Class Codes: G01K 1/08 Protective devices, e.g. casings
• CPC Class Codes: G01K 1/12 for preventing damage due to heat overloading
• CPC Class Codes: G01K 15/007 Testing
• CPC Class Codes: G01K 7/02 using thermoelectric elements, e.g. thermocouples
• CPC Class Codes: G01K 7/026 Arrangements for signalling failure or disconnection of thermocouples
• CPC Class Codes: G01K 7/04 the object to be measured not forming one of the thermoelectric materials
• CPC Class Codes: G01N 27/18 caused by changes in the thermal conductivity of a surrounding material to be tested G01N27/20 takes precedence

Abstract

A protecting tube deterioration detecting apparatus applies a predetermined electric current to a measurement target thermocouple with protecting tube for a predetermined time, calculates a temperature rise amount of the thermocouple, and determines, when the calculated temperature rise amount exceeds a predetermined threshold, that the protecting tube is deteriorated.

Claims

1. A protecting tube deterioration detecting apparatus, comprising:

a power supply unit configured to apply an electric current to a thermocouple with protecting tube having a distal end to which plating is applied to form a plating layer with a predetermined thickness;

a temperature rise amount calculator configured to cause the power supply unit to apply a predetermined electric current to the thermocouple for a predetermined time and calculate a temperature rise amount of the thermocouple; and

a deterioration determinator configured to determine a wear amount of the plating layer of the protecting tube based on the temperature rise amount calculated by the temperature rise amount calculator.

2. The protecting tube deterioration detecting apparatus according to claim 1, further comprising a temperature detecting unit configured to detect temperature from a thermoelectromotive force generated by the thermocouple, wherein

the temperature rise amount calculator causes the temperature detecting unit to detect temperatures before and after the application of the electric current to the thermocouple and calculates the temperature rise amount on the basis of the detected temperatures.

3. The protecting tube deterioration detecting apparatus according to claim 1, further comprising a temperature detecting unit configured to detect temperature from a thermoelectromotive force generated by the thermocouple, wherein

the temperature rise amount calculator causes, after causing the power supply unit to start the application of the electric current to the thermocouple, the temperature detecting unit to detect temperature, causes, when a predetermined time elapses after the detection, the temperature detecting unit to detect temperature again, and calculates the temperature rise amount on the basis of the respective detected temperatures.

4. The protecting tube deterioration detecting apparatus according to claim 1, further comprising a temperature detecting unit configured to detect temperature from a thermoelectromotive force generated by the thermocouple, wherein

the temperature rise amount calculator causes, after causing the power supply unit to start the application of the electric current to the thermocouple, the temperature detecting unit to detect temperature of the thermocouple a plurality of times and calculates a temperature rise ratio of the thermocouple as the temperature rise amount from a plurality of the detected temperatures.

5. The protecting tube deterioration detecting apparatus according to claim 1, wherein

the predetermined threshold is an allowable value of the temperature rise amount calculated on the basis of the temperature rise amount obtained when the predetermined electric current is applied for the predetermined time to the thermocouple in which the protecting tube is not deteriorated.

6. The protecting tube deterioration detecting apparatus according to claim 1, further comprising:

a switch connected between one element wire of the thermocouple and the power supply unit; and

a current applying unit configured to turn on the switch for the predetermined time.

7. The protecting tube deterioration detecting apparatus according to claim 6, further comprising a determination condition storage configured to store a determination condition table in which the predetermined current, the predetermined time, and the predetermined threshold are associated with one another, wherein

the current applying unit determines the predetermined time, the predetermined current, and the predetermined threshold by referring to the determination condition table.

8. The protecting tube deterioration detecting apparatus according to claim 1, further comprising a display unit, wherein

the deterioration determinator calculates a deterioration degree on the basis of the temperature rise amount calculated by the temperature rise amount calculating unit and the predetermined threshold and causes the display unit to display the calculated deterioration degree.

9. A protecting tube deterioration detecting method for a thermocouple with protecting tube having a distal end to which plating is applied to form a plating layer with a predetermined thickness, said method comprising:

a temperature rise amount calculating step of applying a predetermined electric current to the thermocouple for a predetermined time and calculating a temperature rise amount of the thermocouple; and

a deterioration determining step of determining a wear amount of the plating layer of the protecting tube based on the temperature rise amount of the thermocouple.