Rapid configuration security system for industrial control infrastructure

• US 9,898,607 B2
• Filed: 06/02/2015
• Issued: 02/20/2018
• Est. Priority Date: 06/02/2015
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Chand, Sujeet, Vasko, David A., McMullen, Brian J., Seger, Daniel B.
• Primary Examiner(s): Davis, Zachary A
• Application Number:
  US14/728,236
• Publication Number:
  US 20160359873A1
• Time in Patent Office: 994 Days
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/23464 Use signatures to know module is not corrupt, cfc, control flow checking
• CPC Class Codes: G05B 2219/31449 Monitor workflow, to optimize business, industrial processes
• CPC Class Codes: G06F 21/552 involving long-term monitoring or reporting
• CPC Class Codes: G06F 21/57 Certifying or maintaining trusted computer platforms, e.g. secure boots or power-downs, version controls, system software checks, secure updates or assessing vulnerabilities
• CPC Class Codes: G06F 21/64 Protecting data integrity, e.g. using checksums, certificates or signatures
• CPC Class Codes: G06F 2221/033 Test or assess software
• CPC Class Codes: G06F 2221/034 Test or assess a computer or a system
• CPC Class Codes: H04L 9/3236 using cryptographic hash functions
• CPC Class Codes: H04L 9/3247 involving digital signatures
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

A template for implementing a control system with security features provides a generic control program and device programs for distribution to one or more industrial controllers and associated control devices together with matching security programs for distribution to the control devices, the security programs providing for the generation of security thumbprints indicating the state of the control devices. The template may also be associated with a security-monitoring program that can receive and process the security thumbprints.

Claims

1. An electronic computer having a processor executing a program stored in a non-transient medium, the processor executing the program to:

(I) receive a security template into the non-transient medium, the security template including;

a generic control program executable by an industrial controller for implementing a generic control system in coordination with a plurality of control devices connectable to actuators and sensors through I/O points; and

a security table providing a plurality of entries associated with the plurality of control devices, wherein each entry of the plurality of entries is associated with a control device of the plurality of control devices, and wherein each entry of the plurality of entries provides for the control device of the plurality of control devices associated with that entry;

(a) a device program executable by the control device for implementing a portion of the generic control system, the device program including generic names for the I/O points;

(b) a security program executable by the control device for generating a security thumbprint of the control device when executing the device program, the security thumbprint providing a compression of a state of the control device when implementing the device program, the state reflecting each of;

(i) operating software of the control device describing operation of the control device and executable by the control device;

(ii) configuration data defining a configuration of the control device, the configuration data including a certification code embedded in the control device, and

(iii) environmental data defining an operating environment of the control device measurable by the control device, the environmental data including wire connection states indicating conductors connected to the control device that are in communication with actuators and sensors through the I/O points,

wherein the security thumbprint includes a digital signature allowing the industrial controller to detect tampering;

(II) accept input from a user to link the generic names for the I/O points to hardware I/O points of a physical control system; and

(III) transfer the generic control program to the industrial controller and the device programs and security programs to the associated control devices for execution thereon.

2. The electronic computer of claim 1, wherein the security programs of the security table each provide for multiple levels of the security thumbprint where lower levels of the security thumbprint allow separate assessment of portions of the state of the control device of the plurality of control devices associated with the security thumbprint and higher levels of the security thumbprint allow only combined assessment of the portions of the state of the control device of the plurality of control devices associated with the security thumbprint.

3. The electronic computer of claim 2, wherein the security programs of the security table each accept instructions from a device requesting a particular level of security thumbprint.

4. The electronic computer of claim 3, wherein the security programs of the security table each provide for encryption of the security thumbprints for transmission.

5. The electronic computer of claim 1, wherein the security template further includes a generic security-monitoring program executable on a security-monitoring computer to receive and analyze security thumbprints from the security programs of each control device, and wherein the electronic computer is further operable to:

(IV) transfer the generic security-monitoring program to the security-monitoring computer for execution thereon.

6. The electronic computer of claim 5, wherein the security table further provides for each entry a set of rules for responding to a mismatch between a security thumbprint from the control device of the entry and a stored security thumbprint.

7. The electronic computer of claim 6, wherein the set of rules identifies individuals to contact with respect to the mismatch.

8. The electronic computer of claim 6, wherein the set of rules includes rules for requesting a lower level of security thumbprint where lower levels of security thumbprint allow separate assessment of portions of the state of the control device of the plurality of control devices and higher levels of security thumbprint allow only combined assessment of the portions of the state of the control device of the plurality of control devices.

9. The electronic computer of claim 6, wherein the set of rules includes values to be applied to the I/O points of the control devices.

10. The electronic computer of claim 1, wherein the certification code embedded in the control device is encrypted.

11. The electronic computer of claim 1, wherein the security thumbprint includes a timestamp, and the digital signature comprises the timestamp and a sequence value synchronously developed at the industrial controller.