Short-circuit element and a circuit using the same

• US 9,899,179 B2
• Filed: 08/05/2015
• Issued: 02/20/2018
• Est. Priority Date: 02/05/2013
• Status: Active Grant

• Current Assignee: Dexerials Corporation
• Original Assignee: Dexerials Corporation
• Inventors: Yoneda, Yoshihiro
• Primary Examiner(s): Tran, Thienvu
• Assistant Examiner(s): Comber, Kevin J
• Application Number:
  US14/818,862
• Publication Number:
  US 20150340186A1
• Time in Patent Office: 930 Days
• Field of Search: 361 54
• CPC Class Codes: H01H 2231/026 Car
• CPC Class Codes: H01H 37/761 with a fusible element forming part of the switched circuit H01H37/767 takes precedence
• CPC Class Codes: H01H 37/767 Normally open
• CPC Class Codes: H01H 61/02 wherein the thermally-sensitive member is heated indirectly, e.g. resistively, inductively
• CPC Class Codes: H01H 85/0056 Heat conducting or heat absorbing means associated with the fusible member, e.g. for providing time delay
• CPC Class Codes: H01H 85/0241 Structural association of a fuse and another component or apparatus switches with built-in fuses H01H9/10, spark-gap arresters H01H85/44, transformers and inductances H01F27/402, capacitors H01G2/14, lamps H01K1/66, semiconductors H01L23/5256 or H01L23/62
• CPC Class Codes: H01H 85/055 Fusible members
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2200/10 Temperature sensitive devices
• CPC Class Codes: H01M 2200/103 Fuse
• CPC Class Codes: H01M 2200/108 Normal resistors
• CPC Class Codes: H01M 50/581 in response to temperature
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A bypass avoiding only abnormal cells or abnormal electronic components in an electronic appliance having a plurality of battery cells or electronic components is formed to decrease resistance while keeping functionality.

Claims

1. A short-circuit element comprising:

an insulating substrate;

a first and a second heat-generating resistors formed on the insulating substrate;

a first and a second electrodes arranged adjacently to each other on the insulating substrate;

a third electrode arranged adjacently to the first electrode on the insulating substrate and electrically connected to the first heat-generating resistor;

a fourth electrode arranged adjacently to the second electrode on the insulating substrate and electrically connected to the second heat-generating resistor;

a fifth electrode arranged adjacently to the fourth electrode;

a first meltable conductor arranged between the first and third electrodes to constitute a current path capable of being blown by a heat generated by the first heat-generating resistor; and

a second meltable conductor arranged between the second and fifth electrodes through the fourth electrode to constitute a current path, in which the current path between the second and fourth electrodes and between the fourth and fifth electrodes are capable of being blown by a heat generated by the second heat-generating resistor,

wherein the first and second meltable conductors are melted by the heat from the first and second heat-generating resistors and gather on the first and second electrodes to short-circuit the first and second electrodes.

2. The short-circuit element according to claim 1, wherein the second meltable conductor is blown prior to the first meltable conductor.

3. The short-circuit element according to claim 2 further comprising an insulating layer laminated on the insulating substrate,

wherein the first to fifth electrodes are arranged on the insulating layer;

and

wherein the first and second heat-generating resistors are disposed within the insulating layer or between the insulating layer and the insulating substrate.

4. The short-circuit element according to claim 2, wherein the first and second heat-generating resistors are disposed within the insulating substrate.

5. The short-circuit element according to claim 2, wherein the first and second heat-generating resistors are disposed on a surface of the insulating substrate opposite to an electrode-forming surface.

6. The short-circuit element according to claim 2, wherein the first and second heat-generating resistors are disposed on an electrode-forming surface of the insulating substrate.

7. The short-circuit element according to claim 2, wherein surfaces of the first electrode and the second electrode are coated with one of Ni/Au plating, Ni/Pd plating and Ni/Pd/Au plating.

8. The short-circuit element according to claim 2, wherein the first electrode has an area wider than that of the third electrode, and the second electrode has an area wider than those of the fourth and fifth electrodes.

9. The short-circuit element according to claim 2 further comprising:

a covering member arranged on the insulating substrate for internal protection; and

a covering member electrode arranged on an inner surface of the covering member,

wherein the covering member electrode is arranged at a position which overlaps the first electrode and the second electrode.

10. The short-circuit element according to claim 2 further comprising a protective resistor arranged on the insulating substrate and connected to one of the first electrode and the second electrode.

11. The short-circuit element according to claim 2, wherein at least one of the first and second meltable conductors are a Pb free solder consisting essentially of Sn.

12. The short-circuit element according to claim 2,

wherein at least one of the first and second meltable conductors contains a low melting point metal and a high melting point metal, and

wherein the low melting point metal is melted by a heat generated by the heat-generating resistor and erodes the high melting point metal.

13. The short-circuit element according to claim 2, wherein a first external connecting electrode continuous with the first electrode on the same surface as the meltable conductor, one or more first external connecting terminals provided on the first external connecting electrode, a second external connecting electrode continuous with the second electrode, and one or more second external connecting terminals provided on the second external connecting electrode are formed on the insulating substrate, and

wherein a combined resistance of the first external connecting terminal and the second external connecting terminal is lower than a conduction resistance between the first and second external connecting electrodes when the first electrode and the second electrode are short-circuited.

14. The short-circuit element according to claim 13, wherein the external connecting terminal is one of a metal bump and a metal post.

15. The short-circuit element according to claim 14, wherein in the metal bump or metal post, a low melting point metal layer is formed on a high melting point metal surface.

16. The short-circuit element according to claim 15, wherein the high melting point metal consists essentially of copper or silver, and the low melting point metal is a lead-free solder consisting essentially of tin.

17. The short-circuit element according to claim 13, wherein the external connecting terminal is a metal bump made of a lead-free solder consisting essentially of tin.

18. The short-circuit element according to claim 2, wherein the second meltable conductor is narrower than the first meltable conductor.

19. The short-circuit element according to claim 18 further comprising an insulating layer laminated on the insulating substrate,

wherein the first to fifth electrodes are arranged on the insulating layer;

and

wherein the first and second heat-generating resistors are disposed within the insulating layer or between the insulating layer and the insulating substrate.

20. The short-circuit element according to claim 18, wherein the first and second heat-generating resistors are disposed within the insulating substrate.

21. The short-circuit element according to claim 18, wherein the first and second heat-generating resistors are disposed on a surface of the insulating substrate opposite to an electrode-forming surface.

22. The short-circuit element according to claim 18, wherein the first and second heat-generating resistors are disposed on an electrode-forming surface of the insulating substrate.

23. The short-circuit element according to claim 18, wherein surfaces of the first electrode and the second electrode are coated with one of Ni/Au plating, Ni/Pd plating and Ni/Pd/Au plating.

24. The short-circuit element according to claim 18, wherein the first electrode has an area wider than that of the third electrode, and the second electrode has an area wider than those of the fourth and fifth electrodes.

25. The short-circuit element according to claim 18 further comprising:

a covering member arranged on the insulating substrate for internal protection; and

a covering member electrode arranged on an inner surface of the covering member,

wherein the covering member electrode is arranged at a position which overlaps the first electrode and the second electrode.

26. The short-circuit element according to claim 18 further comprising a protective resistor arranged on the insulating substrate and connected to one of the first electrode and the second electrode.

27. The short-circuit element according to claim 18, wherein at least one of the first and second meltable conductors are a Pb free solder consisting essentially of Sn.

28. The short-circuit element according to claim 18,

wherein at least one of the first and second meltable conductors contains a low melting point metal and a high melting point metal, and

wherein the low melting point metal is melted by a heat generated by the heat-generating resistor and erodes the high melting point metal.

29. The short-circuit element according to claim 18, wherein a first external connecting electrode continuous with the first electrode on the same surface as the meltable conductor, one or more first external connecting terminals provided on the first external connecting electrode, a second external connecting electrode continuous with the second electrode, and one or more second external connecting terminals provided on the second external connecting electrode are formed on the insulating substrate, and

wherein a combined resistance of the first external connecting terminal and the second external connecting terminal is lower than a conduction resistance between the first and second external connecting electrodes when the first electrode and the second electrode are short-circuited.

30. The short-circuit element according to claim 29, wherein the external connecting terminal is one of a metal bump and a metal post.

31. The short-circuit element according to claim 30, wherein in the metal bump or metal post, a low melting point metal layer is formed on a high melting point metal surface.

32. The short-circuit element according to claim 31, wherein the high melting point metal consists essentially of copper or silver, and the low melting point metal is a lead-free solder consisting essentially of tin.

33. The short-circuit element according to claim 29, wherein the external connecting terminal is a metal bump made of a lead-free solder consisting essentially of tin.

34. The short-circuit element according to claim 1 further comprising an insulating layer laminated on the insulating substrate,

wherein the first to fifth electrodes are arranged on the insulating layer;

and

wherein the first and second heat-generating resistors are disposed within the insulating layer or between the insulating layer and the insulating substrate.

35. The short-circuit element according to claim 1, wherein the first and second heat-generating resistors are disposed within the insulating substrate.

36. The short-circuit element according to claim 1, wherein the first and second heat-generating resistors are disposed on a surface of the insulating substrate opposite to an electrode-forming surface.

37. The short-circuit element according to claim 1, wherein the first and second heat-generating resistors are disposed on an electrode-forming surface of the insulating substrate.

38. The short-circuit element according to claim 1, wherein surfaces of the first electrode and the second electrode are coated with one of Ni/Au plating, Ni/Pd plating and Ni/Pd/Au plating.

39. The short-circuit element according to claim 1, wherein the first electrode has an area wider than that of the third electrode, and the second electrode has an area wider than those of the fourth and fifth electrodes.

40. The short-circuit element according to claim 1 further comprising:

a covering member arranged on the insulating substrate for internal protection; and

a covering member electrode arranged on an inner surface of the covering member,

wherein the covering member electrode is arranged at a position which overlaps the first electrode and the second electrode.

41. The short-circuit element according to claim 1 further comprising a protective resistor arranged on the insulating substrate and connected to one of the first electrode and the second electrode.

42. The short-circuit element according to claim 1, wherein at least one of the first and second meltable conductors are a Pb free solder consisting essentially of Sn.

43. The short-circuit element according to claim 1,

wherein at least one of the first and second meltable conductors contains a low melting point metal and a high melting point metal, and

wherein the low melting point metal is melted by a heat generated by the heat-generating resistor and erodes the high melting point metal.

44. The short-circuit element according to claim 43,

wherein the low melting point metal is a solder, and

wherein the high melting point metal is Ag, Cu or an alloy consisting essentially of Ag or Cu.

45. The short-circuit element according to claim 43, wherein at least one of the first and second meltable conductors has a coated structure in which the low melting point metal constitutes an inner layer and the high melting point metal constitutes an outer layer.

46. The short-circuit element according to claim 43, wherein at least one of the first and second meltable conductors has a coated structure in which the high melting point metal constitutes an inner layer and the low melting point metal constitutes an outer layer.

47. The short-circuit element according to claim 43, wherein at least one of the first and second meltable conductors has a laminated structure in which the low melting point metal and the high melting point metal are laminated.

48. The short-circuit element according to claim 43, wherein at least one of the first and second meltable conductor has a multi-layered structure having four or more layers in which the low melting point metal and the high melting point metal are alternately laminated.

49. The short-circuit element according to claim 43, wherein at least one of the first and second meltable conductors has a stripe-shaped structure in which the high melting point metal partially overlaps a surface of the low melting point metal.

50. The short-circuit element according to claim 43, wherein at least one of the first and second meltable conductors is constituted of a high melting point metal having a plurality of openings and a low melting point metal inserted in the openings.

51. The short-circuit element according to claim 43, wherein, in at least one of the first and second meltable conductors, the volume of the low melting point metal is larger than that of the high melting point metal.

52. The short-circuit element according to claim 1, wherein a first external connecting electrode continuous with the first electrode on the same surface as the meltable conductor, one or more first external connecting terminals provided on the first external connecting electrode, a second external connecting electrode continuous with the second electrode, and one or more second external connecting terminals provided on the second external connecting electrode are formed on the insulating substrate, and

wherein a combined resistance of the first external connecting terminal and the second external connecting terminal is lower than a conduction resistance between the first and second external connecting electrodes when the first electrode and the second electrode are short-circuited.

53. The short-circuit element according to claim 52, wherein the external connecting terminal is one of a metal bump and a metal post.

54. The short-circuit element according to claim 53, wherein in the metal bump or metal post, a low melting point metal layer is formed on a high melting point metal surface.

55. The short-circuit element according to claim 54, wherein the high melting point metal consists essentially of copper or silver, and the low melting point metal is a lead-free solder consisting essentially of tin.

56. The short-circuit element according to claim 52, wherein the external connecting terminal is a metal bump made of a lead-free solder consisting essentially of tin.

57. A short-circuit element circuit comprising:

a switch;

a first fuse connected to one end of the switch;

a first heat-generating resistor connected to an open end of the first fuse;

a second and a third fuses serially connected to an open end of the switch; and

a second heat-generating resistor connected to a connecting point of the second and the third fuses,

wherein the second and the third fuses are blown by a heat generated by the second heat-generating resistor, and

wherein the first fuse is blown by a heat generated by the first heat-generating resistor, and the switch is short-circuited by meltable conductor of the first fuse.

58. A compensation circuit comprising:

a short-circuit element comprising a switch, a first fuse connected to one end of the switch, a first heat-generating resistor connected to an open end of the first fuse, a second and a third fuses serially connected to an open end of the switch, and a second heat-generating resistor connected to a connecting point of the second and the third fuses, wherein the second and the third fuses are blown by a heat generated by the second heat-generating resistor, and the first fuse is blown by a heat generated by the first heat-generating resistor, and the switch is short-circuited by meltable conductor of the first fuse;

an electronic component;

a protective component which detects an abnormality of the electronic component and outputs an abnormal signal; and

a first and a second controlling elements which operate in accordance with the abnormal signal from the protective component,

wherein the second and third fuses are serially connected to the electronic component to constitute a current path,

wherein the connecting point of the switch and the first fuse is bypassed to an open end of the electronic component,

wherein the first controlling element is connected to an open end of the first heat-generating resistor,

wherein the second controlling element is connected to an open end of the second heat-generating resistor, and

wherein in an abnormal situation of the electronic component, the first and second controlling elements operate in accordance with an abnormal signal from the protective component to disconnect the current path of the electronic component and to short-circuit the switch in conjunction with melting of the first fuse to form a bypass current path.

59. The compensation circuit according to claim 58, wherein the protective component, and the first and second controlling elements are controlled such that the protective element disconnects the current path and then the short-circuit element forms a bypass current path.

60. The compensation circuit according to claim 59, wherein a protective resistor having a resistance corresponding to an internal resistance of the electronic component is connected in the bypass current path.

61. The compensation circuit according to claim 58, wherein the electronic component is a battery cell having a risk of electrical short-circuit or thermal runaway occurring in an abnormal situation.

62. The compensation circuit according to claim 61, wherein a protective resistor having a resistance corresponding to an internal resistance of the electronic component is connected in the bypass current path.

63. The compensation circuit according to claim 58, wherein a protective resistor having a resistance corresponding to an internal resistance of the electronic component is connected in the bypass current path.

64. A short-circuit element circuit comprising:

a switch;

a first fuse connected to one end of the switch;

a first heat-generating resistor connected to an open end of the first fuse;

a protective resistor connected to a connecting point of the switch and the first fuse;

a second and a third fuses serially connected to an open end of the switch; and

a second heat-generating resistor connected to a connecting point of the second and the third fuses,

wherein the second and the third fuses are blown by a heat generated by the second heat-generating resistor, and

wherein the first fuse is blown by a heat generated by the first heat-generating resistor, and the switch is short-circuited by meltable conductor of the first fuse.

65. A compensation circuit comprising:

a short-circuit element comprising a switch, a first fuse connected to one end of the switch, a first heat-generating resistor connected to an open end of the first fuse, a protective resistor connected to a connecting point of the switch and the first fuse, a second and a third fuses serially connected to an open end of the switch, and a second heat-generating resistor connected to a connecting point of the second and the third fuses, wherein the second and the third fuses are blown by a heat generated by the second heat-generating resistor, and the first fuse is blown by a heat generated by the first heat-generating resistor, and the switch is short-circuited by meltable conductor of the first fuse;

an electronic component;

a protective component which detects an abnormality of the electronic component and outputs an abnormal signal; and

a first and a second controlling elements which operate in accordance with the abnormal signal from the protective component,

wherein the second and third fuses are serially connected to the electronic component to constitute a current path,

wherein an open end of the protective resistor is bypassed to an open end of the electronic component,

wherein the first controlling element is connected to an open end of the first heat-generating resistor,

wherein the second controlling element is connected to an open end of the second heat-generating resistor, and

wherein, in an abnormal situation of the electronic component, the first and second controlling elements operate in accordance with an abnormal signal from the protective component to disconnect the current path of the electronic component and to short-circuit the switch in conjunction with melting of the first fuse to form a bypass current path.

66. The compensation circuit according to claim 65, wherein the protective component, and the first and second controlling elements are controlled such that the protective element disconnects the current path and then the short-circuit element forms a bypass current path.

67. The compensation circuit according to claim 66, wherein the electronic component is a battery cell having a risk of electrical short-circuit or thermal runaway occurring in an abnormal situation.

68. The compensation circuit according to claim 65, wherein the electronic component is a battery cell having a risk of electrical short-circuit or thermal runaway occurring in an abnormal situation.

69. A mounting member in which a short-circuit element is mounted onto a mounting target, the short-circuit element comprising:

an insulating substrate;

a first and a second heat-generating resistors formed on the insulating substrate;

a first and a second electrodes arranged adjacently to each other on the insulating substrate;

a third electrode arranged adjacently to the first electrode on the insulating substrate and electrically connected to the first heat-generating resistor;

a fourth electrode arranged adjacently to the second electrode on the insulating substrate and electrically connected to the second heat-generating resistor;

a fifth electrode arranged adjacently to the fourth electrode;

a first meltable conductor arranged between the first and third electrodes to constitute a current path capable of being blown by a heat generated by the first heat-generating resistor;

a second meltable conductor arranged between the second and fifth electrodes through the fourth electrode to constitute a current path, in which the current paths between the second and fourth electrodes and between the fourth and fifth electrodes are capable of being blown by a heat generated by the second heat-generating resistor; and

a first external connecting electrode continuous with the first electrode formed on the same surface as the first and second electrodes, and a second external connecting electrode continuous with the second electrode,

wherein the first electrode is connected to the mounting target via the first external connecting terminal connected to the first external connecting electrode, and the second electrode is connected to the mounting target via the second external connecting terminal connected to the second external connecting electrode, and

wherein a combined resistance of the first external connecting terminal and the second external connecting terminal is lower than a conduction resistance between the first and second external connecting electrodes when the first meltable conductor is melted by the heat from the first and second heat-generating resistors and gathers on the first and second electrodes to short-circuit the first and second electrodes.