Active cover plates

• US 9,899,814 B2
• Filed: 04/12/2017
• Issued: 02/20/2018
• Est. Priority Date: 08/01/2011
• Status: Active Grant

• Current Assignee: Snaprays, LLC
• Original Assignee: Snaprays, LLC
• Inventors: Smith, Jeremy, Johnson, Martin, Dietz, Phil, Knight, Darren
• Primary Examiner(s): LEE, PETE T
• Application Number:
  US15/486,277
• Publication Number:
  US 20170222414A1
• Time in Patent Office: 314 Days
• CPC Class Codes: F21V 33/006 General building constructions or finishing work for buildings, e.g. roofs, gutters, stairs or floors; Garden equipment; Sunshades or parasols
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01H 9/0271 structurally combining a switch and an electronic component for relays H01H50/021
• CPC Class Codes: H01R 13/665 with built-in electronic circuit H01R13/70, H01R13/719 take precedence
• CPC Class Codes: H01R 13/7175 Light emitting diodes (LEDs)
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 25/006 the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle
• CPC Class Codes: H01R 4/4809 using a leaf spring to bias the conductor toward the busbar
• CPC Class Codes: H02G 3/081 Bases, casings or covers
• CPC Class Codes: H02G 3/14 Fastening of cover or lid to box
• CPC Class Codes: H02G 3/18 providing line outlets

Abstract

Various embodiments of a wall-plate system are disclosed. For example, wall-plate system may extend in longitudinal, lateral, and transverse directions that are orthogonal to one another. The wall-plate system may include any or all of the following: (1) a face plate; (2) a back plate; (3) electronic circuitry; (4) at least one spring clip comprising at least one first portion of conductive material and resiliently deflecting between a neutral position and a deflected position located outboard of the neutral position in the lateral direction; (6) at least one insulator positioned outboard of the at least one first portion of conductive material in the lateral direction; (7) the at least one insulator tracking the at least one spring clip as the at least one spring clip deflects between the neutral position and the deflected position.

Claims

1. A wall-plate system extending in longitudinal, lateral, and transverse directions that are orthogonal to one another, the wall-plate system comprising:

a face plate comprising a front, a back, and at least one outlet aperture, wherein the outlet aperture extends through the face plate in the transverse direction;

a back plate abutting the back of the face plate;

electronic circuitry comprising a light;

at least one spring clip connected to the face plate and extending rearward away from the back of the face plate in the transverse direction, the at least one spring clip comprising at least one first portion of conductive material extending rearward away from the back of the face plate in the transverse direction;

the least one spring clip resiliently deflecting between a neutral position and a deflected position located outboard of the neutral position in the lateral direction;

at least one insulator positioned outboard and covering at least a portion of the at least one first portion of conductive material in the lateral direction;

the at least one insulator tracking and bending along with the at least one spring clip as the at least one spring clip deflects between the neutral position and the deflected position; and

at least one second portion of conductive material sandwiched between the face plate and the back plate and extending to electrically connect the at least one first portion of conductive material to the electronic circuitry.

2. The wall-plate system of claim 1, wherein the face plate further comprises a rectangular outer perimeter forming lengthwise and widthwise extremes of the wall-plate plate in the longitudinal and lateral directions, respectively.

3. The wall-plate system of claim 2, wherein the back plate is circumscribed by the rectangular outer perimeter of the face plate.

4. The wall-plate system of claim 3, wherein the face plate further comprises:

an edge extending in the lateral direction to form one extreme of the wall plate system; and

a plurality of apertures extending in the longitudinal direction through the edge.

5. The wall-plate system of claim 4, wherein the light comprises a plurality of light sources.

6. The wall-plate system of claim 5, wherein at least one light source of the plurality of light sources is positioned proximate each aperture of the plurality of apertures.

7. The wall-plate system of claim 6, wherein the plurality of apertures consists of three apertures.

8. The wall-plate system of claim 7, wherein each light source of the plurality of light sources comprises an LED.

9. The wall-plate system of claim 8, wherein the at least one insulator is formed of a polymeric material.

10. The wall-plate system of claim 1, wherein:

the at least one spring clip comprises a first spring clip and a second spring clip; and

the at least one insulator comprises a first insulator and a second insulator.

11. The wall-plate system of claim 10, wherein:

the first spring clip is positioned outboard of the at least one outlet aperture and inboard of the first insulator in the lateral direction; and

the second spring clip is positioned outboard of the at least one outlet aperture and inboard of the second insulator.

12. The wall-plate system of claim 11, wherein the first and second spring clips are spaced from one another in the lateral direction and located on opposite sides of the at least one outlet aperture.

13. The wall-plate system of claim 12, wherein:

the first insulator tracks the first spring clip as the first spring clip deflects between the neutral and deflected positions corresponding thereto; and

the second insulator tracks the second spring clip as the second spring clip deflects between the neutral and deflected positions corresponding thereto.

14. The wall-plate system of claim 1, wherein the at least one spring clip comprises a base portion and a contact portion and wherein:

the contact portion extends rearward away from the back of the face plate in the transverse direction; and

the base portion abuts the back of the face plate.

15. The wall-plate system of claim 14, wherein the base portion of the at least one spring clip is sandwiched between the back plate and the face plate.

16. The wall-plate system of claim 15, wherein the back of the face plate comprises at least one post extending rearward in the transverse direction.

17. The wall-plate system of claim 16, wherein the back plate comprises at least one first aperture extending in the transverse direction therethrough.

18. The wall-plate system of claim 17, wherein the base portion of the at least one spring clip comprises at least one second aperture extending in the transverse direction therethrough.

19. The wall-plate system of claim 18, wherein a post of the at least one post extends in the transverse direction through the at least one first aperture and the at least one second aperture to secure the face plate, back plate, and at least one spring clip together.

20. The wall-plate system of claim 1, wherein the at least one outlet aperture is shaped to admit a face of a duplex outlet therethrough.

21. The wall-plate system of claim 1, wherein the at least one outlet aperture is shaped to admit a face of a dé

cor outlet therethrough.

22. A wall-plate system extending in longitudinal, lateral, and transverse directions that are orthogonal to one another, the wall-plate system comprising:

a face plate comprising a front, a back, and at least one outlet aperture extending therethrough in the transverse direction;

the face plate further comprising an edge and at least one light aperture, wherein the edge extends in the lateral direction to form one extreme of the wall-plate system and the at least one light aperture extends in the longitudinal direction through the edge;

electronic circuitry comprising at least one light source positioned proximate the at least one light aperture;

at least one spring clip connected to the face plate and extending rearward away from the back of the face plate in the transverse direction, the at least one clip comprising at least one first portion of conductive material extending rearward away from the back of the face plate in the transverse direction;

the least one clip resiliently deflecting between a neutral position and a deflected position located outboard the neutral position in the lateral direction;

at least one insulator positioned outboard and covering at least a portion of the at least one first portion of conductive material in the lateral direction;

the at least one insulator tracking and bending along with the at least one clip as the at least one clip deflects between the neutral position and the deflected position; and

at least one second portion of conductive material extending to electrically connect the at least one first portion of conductive material to the electronic circuitry.

23. The wall-plate system of claim 22, wherein the face plate further comprises a rectangular outer perimeter forming lengthwise and widthwise extremes of the face plate in the longitudinal and lateral directions, respectively.

24. The wall-plate system of claim 22, wherein:

the at least one spring clip comprises a first spring clip and a second spring clip; and

the at least one insulator comprises a first insulator and a second insulator.

25. The wall-plate system of claim 24, wherein:

the first spring clip is positioned outboard of the at least one outlet aperture and inboard of the first insulator in the lateral direction; and

the second spring clip is positioned outboard of the at least one outlet aperture and inboard of the second insulator.

26. The wall-plate system of claim 25, wherein the first and second spring clips are spaced from one another in the lateral direction and located on opposite sides of the at least one outlet aperture.

27. A wall-plate system extending in longitudinal, lateral, and transverse directions that are orthogonal to one another, the wall-plate system comprising:

a face plate comprising a front, a back, at least one outlet aperture extending therethrough in the transverse direction, and a rectangular outer perimeter, wherein the rectangular outer perimeter forms lengthwise and widthwise extremes of the wall-plate system in the longitudinal and lateral directions, respectively, the face plate further comprising an edge and at least one light aperture, wherein the edge extends in the lateral direction to form one lengthwise extreme of the wall-plate system and the at least one light aperture extends in the longitudinal direction through the edge;

a back plate abutting the back of the face plate;

electronic circuitry comprising at least one light source positioned proximate the at least one light aperture;

first and second spring clips, each connecting to the face plate, extending rearward away from the back of the face plate in the transverse direction, and comprising a first portion of conductive material extending rearward away from the back of the face plate in the transverse direction;

the first and second spring clips each resiliently deflecting between a neutral position and a deflected position located outboard the neutral position in the lateral direction;

first and second insulators positioned outboard and covering at least a portion of the first portion of conductive material of each of the first and second spring clips, respectively, in the lateral direction;

the first and second insulators respectively tracking and bending along with the first and second spring clips as the first and second spring clips deflect between respective neutral and deflected positions; and

first and second lengths of conductive material sandwiched between the face plate and the back plate and extending to respectively electrically connect (a) the portion of conductive material corresponding to the first spring clip to the electronic circuitry and (b) the portion of conductive material corresponding to the second spring clip to the electronic circuitry.

28. The wall-plate system of claim 27, wherein the back of the face plate comprises at least one post extending rearward in the transverse direction.

29. The wall-plate system of claim 28, wherein the back plate comprises at least one first aperture extending in the transverse direction therethrough.

30. The wall-plate system of claim 29, wherein:

the base portion of the at least one spring clip comprises at least one second extending in the transverse direction therethrough; and

a post of the at least one post extends in the transverse direction through the at least one first aperture and the at least one second aperture to secure the face plate, back plate, and at least one spring clip together.