AC power supply

• US 9,899,853 B2
• Filed: 03/20/2014
• Issued: 02/20/2018
• Est. Priority Date: 03/21/2013
• Status: Active Grant

• Current Assignee: TWS Technology Guangzhou Limited
• Original Assignee: TWS (Macau Commercial Offshore) Limited
• Inventors: Marinov, Peter, Reilly, Dominic
• Primary Examiner(s): Siek, Vuthe
• Application Number:
  US14/777,708
• Publication Number:
  US 20160285295A1
• Time in Patent Office: 1,433 Days
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2010/4278 Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/296 characterised by terminals of battery packs terminals of batteries H01M50/543
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: H05K 7/1432 specially adapted for power drive units or power converters
• CPC Class Codes: H05K 7/14324 comprising modular units, e.g. DIN rail mounted units
• CPC Class Codes: H05K 7/20909 Forced ventilation, e.g. on heat dissipaters coupled to components
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A portable alternating current power supply assembly which has an extendable operational period and which provides an external power supply for a tool. It has a power inverter and a removable battery unit which is connectable to the power inverter by a coupling to form the power supply and which when so connected forms a discrete unit. A DC output from the removable battery unit is converted to a pure sine wave AC output from the power supply assembly by the power inverter. The power inverter is separable from the battery unit to provide an operational period for the power supply assembly which is equivalent to that which might be provided using larger AC power supplies which have larger DC voltage batteries and which are part of a sealed unit with the power inverter.

Claims

1. An alternating current power supply assembly which has an extendable operational period and which provides an external power supply for a tool, the power supply assembly comprising:

a power inverter for converting direct current (DC) into alternating current (AC); and

a removable battery unit which is connectable to the power inverter by a coupling to form the power supply and which when so connected forms a discrete unit and such that in use, a DC output from the removable battery unit is converted to an AC output from the power supply assembly by the power inverter, the operational period of the power supply assembly being extended by replacement of the battery unit when a portion of the energy in the battery unit has been used;

wherein, the coupling comprises a recessed area on the underside of the inverter, the recessed area having an electrical connector and a mechanical connector, and a battery unit coupling which projects from the battery unit, and

wherein the coupling provides an electrical connection between the power inverter and the battery unit and a mechanical coupling which removeably secures the power inverter to the battery unit.

2. An alternating current power supply as claimed in claim 1 wherein the alternating current is a pure sine wave alternating current.

3. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply is designed to provide power to devices which require up to 3 kW RMS power.

4. An alternating current power supply assembly as claimed in claim 1 wherein, the mechanical connector is provided by a flanged lip, the recessed area forming a receiving channel.

5. An alternating current power supply assembly as claimed in claim 4 wherein, the battery unit coupling comprises an electrical connector and an abutting surface which provides a mechanical connection with the flanged lip when the connected thereto.

6. An alternating current power supply assembly as claimed in claim 1 wherein, the coupling comprises a male/female coupling.

7. An alternating current power supply assembly as claimed in claim 1 wherein, the coupling further comprises a lock.

8. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply assembly has a weight of between 15 and 30 Kg.

9. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply assembly has a height of between 10 and 40 cm.

10. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply assembly has a breadth of between 10 and 40 cm.

11. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply assembly has a depth of between 10 and 40 cm.

12. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply assembly comprises a battery with a voltage of 35 to 64 volts DC.

13. An alternating current power supply assembly as claimed in claim 1 wherein, the power inverter is adapted to convert the DC voltage of the battery to provide an output from the power supply assembly which is 200 to 250v or 90 to 130V AC an a frequency of 40 to 60 Hz.

14. An alternating current power supply assembly as claimed in claim 1 wherein the inverter has a pure sinewave output.

15. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply assembly further comprises a carry handle.

16. An alternating current power supply assembly as claimed in claim 15 wherein, the carry handle is situated on the top of the power supply assembly.

17. An alternating current power supply assembly as claimed in claim 15 wherein, the carry handle is situated on the top of the power inverter of the power supply assembly.

18. An alternating current power supply assembly as claimed in claim 1 wherein, the battery comprises a battery management system which is removeably connected to the inverter via the coupling.

19. An alternating current power supply assembly as claimed in claim 18 wherein, the battery management system is in communication with an integral charger, the battery and a load.

20. An alternating current power supply assembly as claimed in claim 19 wherein, the battery management system communicates with the load to detect and manage one or more of mains system power switching, battery disconnection, operating performance and load faults.

21. An alternating current power supply assembly as claimed in claim 19 wherein, the battery management system communicates with the charger to control the charge voltage and/or the charge current.

22. An alternating current power supply assembly as claimed in claim 19 wherein, the battery management system communicates with the charger to enable the charger and/or to detect power supply to the charger.

23. An alternating current power supply assembly as claimed in claim 19 wherein, the battery management system communicates with the battery to obtain fuel gauge information such as measure one or more of cell voltage, cell temperature, battery voltage and battery current.

24. An alternating current power supply assembly as claimed in claim 19 wherein, the baftery management system communicates with the battery to control battery charge and discharge.

25. An alternating current power supply assembly as claimed in claim 18 wherein, the battery management system further comprises software which creates a graphical user interface on a host device such as a personal computer where battery management information is displayable.

26. An alternating current power supply assembly as claimed in claim 1 wherein, the battery has a voltage of between 35 and 64V.

27. An alternating current power supply assembly as claimed in claim 26 wherein, the battery has a nominal voltage of 48V.

28. An alternating current power supply assembly as claimed in claim 26 wherein, the battery has a power output of between 1500 W and 2500 W.

29. An alternating current power supply assembly as claimed in claim 28 wherein, the battery has a power output of 1800 W.

30. An alternating current power supply assembly as claimed in claim 1 wherein, the power supply is designed to provide power to devices which require between 1 kW and 3 kW RMS power.