Ablation probe with tissue sensing configuration

• US 9,901,399 B2
• Filed: 10/28/2013
• Issued: 02/27/2018
• Est. Priority Date: 12/17/2012
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Dunning, James E., Larson, Eric W., McHenry, Jennifer
• Primary Examiner(s): Della, Jaymi
• Assistant Examiner(s): Kim, Eunhwa
• Application Number:
  US14/064,472
• Publication Number:
  US 20140171932A1
• Time in Patent Office: 1,583 Days
• Field of Search: 439854, 439855, 439881
• CPC Class Codes: A61B 18/1815 using microwaves
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2018/00023 closed, i.e. without wound contact by the fluid
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/1869 with an instrument interstitially inserted into the body, e.g. needles
• CPC Class Codes: A61B 2562/225 Connectors or couplings
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: B23K 26/361 for deburring or mechanical trimming B23K26/351 takes precedence
• CPC Class Codes: B23K 26/362 Laser etching
• CPC Class Codes: H01R 4/60 Connections between or with tubular conductors H01R4/56 takes precedence
• CPC Class Codes: H05B 6/6408 Supports or covers specially adapted for use in microwave heating apparatus
• CPC Class Codes: H05B 6/6447 Method of operation or details of the microwave heating apparatus related to the use of detectors or sensors
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

An ablation probe is provided. The ablation probe includes a housing that is configured to couple to a microwave energy source. A shaft extends distally from the housing and includes a radiating section at a distal end thereof. A sensor assembly is operably disposed on the housing and includes a pair of sensor contacts. One or more sensors are positioned adjacent the radiating section and extend along the shaft. The sensor(s) have a pair of sensor contact pads that are positioned on the shaft for contact with the pair of sensors such that during transmission of microwave from the radiating section into target tissue at least one electrical parameter is induced into the at least one sensor and detected by the pair of sensor contacts.

Claims

1. An ablation probe, comprising:

a housing configured to couple to a microwave energy source;

a shaft extending distally from an interior of the housing and defining a longitudinal axis, the shaft including a radiating section disposed at a distal end portion thereof;

a pair of opposing sensor contacts disposed within the housing, each of the pair of opposing sensor contacts including;

a proximal shaft defining a longitudinal axis extending along the longitudinal axis of the shaft;

a distal shaft extending perpendicularly from the proximal shaft toward the longitudinal axis of the shaft; and

a sensor contact surface disposed on the distal shaft;

at least one sensor having a proximal end portion disposed within the interior of the housing and a distal end portion disposed adjacent the radiating section; and

a pair of sensor contact pads positioned adjacent the proximal end portion of the at least one sensor, the pair of sensor contact pads configured to contact the sensor contact surfaces such that during transmission of microwave energy from the radiating section into target tissue, at least one electrical parameter induced into the at least one sensor is detected by the sensor contact surfaces.

2. An ablation probe according to claim 1, wherein the at least one sensor is formed from a silver ink deposition that is disposed on an exterior surface of the shaft.

3. An ablation probe according to claim 2, wherein the silver ink deposition is disposed on the exterior surface of the shaft via a process selected from the group consisting of pad printing, laser ablation and direct write.

4. An ablation probe according to claim 2, wherein the silver ink deposition includes at least two depositions that are spaced-apart from one another forming at least two conductive traces that culminate at the sensor contact pads.

5. An ablation probe according to claim 4, wherein the at least two conductive traces are configured to receive an interrogatory pulse from a microwave energy source to induce the at least one electrical parameter, wherein the at least one electrical parameter is selected from the group consisting of impedance and capacitance.

6. An ablation probe according to claim 1, wherein the pair of opposing sensor contacts are positioned within a sensor housing disposed in the interior of the housing.

7. An ablation probe according to claim 6, wherein the distal shaft of each of the pair of sensor contacts is resilient and configured to flex when the shaft is inserted through an aperture in the sensor housing for coupling to the housing.

8. An ablation probe according to claim 1, wherein the proximal shaft of each of the pair of sensor contacts is configured to couple to a corresponding lead that extends within the interior of the housing and couples to a microwave energy source.

9. An ablation probe according to claim 1, wherein the radiating section is configured to transmit microwave energy at a frequency that ranges from about 2300 MHz to about 2450 MHz.

10. An ablation probe according to claim 1, wherein a polyester heat shrink wrap is disposed along the shaft and covers the at least one sensor.

11. An ablation probe according to claim 1, further comprising in-flow and out-flow tubes that are disposed on the housing of the ablation probe and configured to cool the radiating section of the shaft.

12. The ablation probe according to claim 1, wherein the at least one sensor extends continuously from the distal end portion of the shaft to a proximal end portion of the shaft.

13. The ablation probe according to claim 1, wherein the at least one sensor is disposed on an exterior surface of the shaft.

14. The ablation probe according to claim 1, wherein a first sensor contact of the pair of opposing sensor contacts is disposed on an opposite side of the longitudinal axis of the shaft from a second sensor contact of the pair of opposing sensor contacts.

15. The ablation probe according to claim 1, wherein the sensor contact surfaces are slidably coupled to the distal shafts of the sensor contacts.

16. The ablation probe according to claim 6, wherein the sensor housing defines a pair of notches therein, the distal shafts of the sensor contacts disposed within the pair of notches.

17. The ablation probe according to claim 1, wherein the distal shafts of the sensor contacts are horizontally aligned with one another.

18. The ablation probe according to claim 1, wherein the proximal shafts of the sensor contacts are configured to be coupled to a microwave energy source.

19. The ablation probe according to claim 1, wherein the proximal shafts of the sensor contacts are parallel with the longitudinal axis of the shaft, and the distal shafts of the sensor contacts are perpendicular to the longitudinal axis of the shaft.

20. A handle for an ablation probe, comprising:

a housing configured to detachably receive a microwave radiating shaft;

a pair of opposing sensor contacts disposed within the housing, each of the pair of opposing sensor contacts including;

a proximal portion configured to be coupled to a microwave energy source and defining a longitudinal axis extending along a longitudinal axis of the microwave radiating shaft;

a distal portion extending perpendicularly from the proximal portion toward the longitudinal axis of the microwave radiating shaft; and

a sensor contact surface movably mounted within the distal portion such that the sensor contact surface moves relative to the distal portion upon the housing receiving the microwave radiating shaft.