Infusion set insertion device and method of use

• US 9,901,675 B2
• Filed: 11/25/2014
• Issued: 02/27/2018
• Est. Priority Date: 11/25/2014
• Status: Active Grant

• Current Assignee: Medtronic Minimed Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Minimed Incorporated (Medtronic Plc)
• Inventors: Ella, Ella Isabella F., Rankers, Ulrich H., Morawiec, Risako
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): CARPENTER, WILLIAM R
• Application Number:
  US14/553,528
• Publication Number:
  US 20160144106A1
• Time in Patent Office: 1,190 Days
• CPC Class Codes: A61B 5/6849 in combination with a needle set
• CPC Class Codes: A61M 2005/1585 Needle inserters
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body

Abstract

An infusion set insertion device and method of use with an insertion device for an infusion set having an infusion set body including: a barrel defining a pull handle cavity; a pull handle slideably disposed in the pull handle cavity, the pull handle having an outer surface and defining an infusion set cavity and a release button cavity, the pull handle having a cocked position and an advanced position relative to the barrel; a release button slideably disposed in the release button cavity, the release button having a loaded position and a released position relative to the pull handle; and a driver operable to move the pull handle from the cocked position to the advanced position; wherein the release button extends a first axial distance beyond the outer surface when in the loaded position and extends a second axial distance into the infusion set cavity when in the released position.

Claims

1. An insertion device for an infusion set having an infusion set body, the insertion device comprising:

a barrel defining a pull handle cavity;

a pull handle slideably disposed in the pull handle cavity, the pull handle having an outer surface and defining an infusion set cavity and a release button cavity, the infusion set cavity being sized to receive the infusion set body, the pull handle having a cocked position and an advanced position relative to the barrel;

a release button slideably disposed in the release button cavity, the release button having a loaded position and a released position relative to the pull handle;

a driver operable to move the pull handle from the cocked position to the advanced position; and

at least one trigger button operable to maintain the pull handle in the cocked position and to release the pull handle from the cocked position when the trigger button is actuated;

wherein the release button extends a first axial distance beyond the outer surface when in the loaded position and the infusion set body is seated in the infusion set cavity and extends a second axial distance into the infusion set cavity when in the released position to dislodge the infusion set body from the infusion set cavity, and wherein the outer surface is concave and has an axial concavity depth, the axial concavity depth being greater than or equal to the first axial distance such that the release button remains within the concave outer surface when in the loaded position.

2. The insertion device of claim 1 wherein friction between the release button and the pull handle prevents movement of the release button relative to the pull handle due to gravitational forces.

3. The insertion device of claim 1 wherein the infusion set body defines an infusion set body hollow, the pull handle further comprising a spud extending axially into the infusion set cavity, the spud being mateable with the infusion set body hollow.

4. The insertion device of claim 3 wherein the infusion set body includes an axial stop within the infusion set body hollow, the axial stop being operable to limit axial travel of the spud within the infusion set body hollow.

5. The insertion device of claim 1 wherein the driver is a barrel spring operable to bias the barrel toward the outer surface of the pull handle, and the at least one trigger button is operable to maintain the pull handle in the cocked position with the barrel spring compressed and to release the pull handle from the cocked position when the trigger button is actuated.

6. The insertion device of claim 5 wherein the barrel has an exterior surface defining a raised button guard adjacent to the at least one trigger button, the raised button guard being operable to prevent inadvertent actuation of the at least one trigger button when the pull handle is in the cocked position.

7. The insertion device of claim 5 wherein the barrel has an exterior surface defining a finger grip adjacent to the at least one trigger button, the finger grip being operable to assist in gripping the barrel.

8. The insertion device of claim 1 wherein the infusion set further includes an adhesive patch attached to the infusion set body, the adhesive patch having a removable adhesive liner, and the barrel has a user contact edge defining at least one adhesive liner cutout, the at least one adhesive liner cutout providing lateral access to the removable adhesive liner when the infusion set body is seated within the infusion set cavity.

9. A method of use for an insertion device of claim 1 with an infusion set having an infusion set body and an adhesive patch attachable to a user;

the method comprising;

loading the infusion set into the infusion set cavity until the infusion set contacts the release button, the release button extending a second axial distance into the infusion set cavity;

seating the infusion set within the infusion set cavity to extend the release button a first axial distance beyond the outer surface of the pull handle;

drawing back the pull handle to a cocked position relative to the barrel;

positioning the barrel over an infusion site of the user;

triggering the pull handle to move the pull handle from the cocked position to an advanced position;

pressing the release button to free the infusion set from the infusion set cavity and fix the adhesive patch to the user.

10. An insertion device for an infusion set having an infusion set body, the insertion device comprising:

a barrel defining a pull handle cavity, the barrel having a pair of radially opposed trigger button openings;

a pull handle slideably disposed in the pull handle cavity, the pull handle having an outer surface and defining an infusion set cavity and a release button cavity, the infusion set cavity being sized to receive the infusion set body, the pull handle having a cocked position and an advanced position relative to the barrel;

a release button slideably disposed in the release button cavity, the release button having a loaded position and a released position relative to the pull handle;

a barrel spring operable to bias the barrel toward the outer surface of the pull handle and operable to move the pull handle from the cocked position to the advanced position; and

a pair of radially opposed trigger buttons operably connected to and biased radially outward toward the barrel, one of the pair of radially opposed trigger buttons being engagable with each of the pair of radially opposed trigger button openings, the pair of radially opposed trigger buttons being operable to maintain the pull handle in the cocked position when the radially opposed trigger buttons are engaged with the pair of radially opposed trigger button openings, the pair of radially opposed trigger buttons being operable to release the pull handle from the cocked position when the radially opposed trigger buttons are disengaged from the pair of radially opposed trigger button openings;

wherein the release button extends a first axial distance beyond the outer surface when the release button is in the loaded position and the infusion set body is seated in the infusion set cavity;

the release button extends a second axial distance into the infusion set cavity when the release button is in the released position to dislodge the infusion set body from the infusion set cavity; and

the outer surface of the pull handle is concave and has an axial concavity depth, the axial concavity depth being greater than or equal to the first axial distance such that the release button remains within the concave outer surface when in the loaded position.

11. The insertion device of claim 10 wherein friction between the release button and the pull handle prevents movement of the release button relative to the pull handle due to gravitational forces.

12. The insertion device of claim 10 wherein the infusion set body defines an infusion set body hollow, the pull handle further comprising a spud extending axially into the infusion set cavity, the spud being mateable with the infusion set body hollow.

13. The insertion device of claim 12 wherein the infusion set body includes an axial stop within the infusion set body hollow, the axial stop being operable to limit axial travel of the spud within the infusion set body hollow.

14. The insertion device of claim 10 wherein the barrel has an exterior surface defining raised button guards adjacent to the pair of radially opposed trigger button openings, the raised button guards being operable to prevent inadvertent actuation of the pair of radially opposed trigger button openings when the pull handle is in the cocked position.

15. The insertion device of claim 10 wherein the barrel has an exterior surface defining finger grips adjacent to the pair of radially opposed trigger button openings, the finger grips being operable to assist in gripping the barrel.

16. The insertion device of claim 10 wherein the infusion set further includes an adhesive patch attached to the infusion set body, the adhesive patch having a removable adhesive liner, and the barrel has a user contact edge defining at least one adhesive liner cutout, the at least one adhesive liner cutout providing lateral access to the removable adhesive liner when the infusion set body is seated within the infusion set cavity.