Transmitter coils for contactless energy transmission systems with coupling enhancement and stray field reduction

• US 9,905,360 B2
• Filed: 11/26/2015
• Issued: 02/27/2018
• Est. Priority Date: 11/27/2014
• Status: Active Grant

• Current Assignee: BRUSA Elektronik AG
• Original Assignee: BRUSA Elektronik AG
• Inventors: Muntean, Adina
• Primary Examiner(s): Tso, Edward
• Application Number:
  US14/953,012
• Publication Number:
  US 20170047162A1
• Time in Patent Office: 824 Days
• Field of Search: 320107, 320108, 320114, 307104, 336 15, 336145, 336170, 336180, 336225, 336232
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: H01F 27/2823 Wires H01F27/2866 takes precedence
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

Transmitter coils (1, 1a . . . 1f) for contactless energy transmission systems (8) include a winding (2) with a number of turns of at least one conductor. Such winding (2) occupies ring area (3) between an outer larger unequilateral rectangle (4) and an inner smaller unequilateral rectangle (5). This ring area (3) is wider on the longer side (x₁) of the outer rectangle (4) than it is on shorter side (x₂). Transmitters (6) with such transmitter coils (1, 1a . . . 1f) may include a number of conductors and a number of power supplies (7, 7a, 7b) that may be switched and/or controlled independently of each other. Energy transmission systems (8) with such transmitter coils (1a . . . 1f)/such transmitters (6) as well as receiver coils (10) installed in motor vehicles (9), are also disclosed.

Claims

1. A transmitter coil for a contactless energy transmission system comprising a winding with a number of turns of at least one conductor, which occupies a ring area between an outer larger unequilateral rectangle and an inner smaller unequilateral rectangle, wherein the ring area is wider on a longer side (x₁) of the outer rectangle than on a shorter side (x₂) thereof.

2. The transmitter coil according to claim 1, wherein the turns of the winding in corners of the ring area all comprise essentially a same radius (r).

3. The transmitter coil according to claim 1, wherein adjacent turns of the winding are at a larger distance from each other on the longer side of the outer rectangle than on the shorter side thereof.

4. The transmitter coil according to claim 1, wherein adjacent turns of the winding are spaced apart from each other on the longer side (x₁) of the outer rectangle and in contact with each other on the shorter side (x₂) thereof.

5. The transmitter coil according to claim 1, wherein adjacent turns of the winding, on the longer side (x₁) and on the shorter side (x₂) of the outer rectangle, are all essentially, one of, at the same distance from each other or in contact with each other.

6. The transmitter coil according to claim 1, wherein a cross-section (Q) of the at least one conductor of the winding is wider on the longer side (x₁) of the outer rectangle than on the shorter side (x₂) of the outer rectangle.

7. The transmitter coil according to claim 6, wherein the cross-section area of the at least one conductor of the winding on the longer side (x₁) of the outer rectangle is essentially the same size as on the shorter side (x₂) of the outer rectangle.

8. The transmitter coil according to claim 1, wherein the winding on the longer side (x₁) of the outer rectangle has fewer layers than on the shorter side (x₂) thereof.

9. The transmitter coil according to claim 8, wherein the winding on the longer side (x₁) of the outer rectangle is of single-layer construction and on the shorter side (x₂) thereof is of two-layer construction.

10. The transmitter coil according to claim 1, wherein the winding comprises a number of conductors.

11. The transmitter coil according to claim 10, wherein the conductors of the winding are twisted against each other by 90°

respectively, in corners of the ring area.

12. The transmitter coil according to claim 11, wherein the conductors of the winding, in each corner of the ring area, are twisted in alternate directions of rotation, respectively.

13. The transmitter coil according to claim 11, wherein the conductors of the winding, in each corner of the ring area, are twisted in the same direction of rotation, respectively.

14. The transmitter coil according to claim 10, wherein an inner circle inscribed in a cross-section (Q) of at least one conductor lies within a range of 2 mm to 8 mm inclusively.

15. The transmitter coil according to claim 10, wherein the longer side (x₁) of the outer rectangle lies within a range of 400 mm to 800 mm inclusively and/or the shorter side (x₂) of the outer rectangle, lies within a range of 200 mm to 600 mm inclusively.

16. A transmitter of an energy transmission system including a transmitter coil for a contactless energy transmission system, said transmitter coil comprising a winding with a number of turns of a plurality of conductors, which occupy a ring area between an outer larger unequilateral rectangle and an inner smaller unequilateral rectangle, wherein the ring area is wider on a longer side (x₁) of the outer rectangle than on a shorter side (x₂) thereof, wherein the conductors of the winding are connected to several different power supplies which are configured to be, at least one of, switched and controlled independently of one another.

17. The transmitter of an energy transmission system according to claim 16, wherein the transmitter coil and a receiver coil are configured to be installed in a motor vehicle.

18. The transmitter of an energy transmission system according to claim 16, wherein the transmitter coil is configured for charging a battery arranged in a motor vehicle.

19. A transmitter of an energy transmission system including a transmitter coil for a contactless energy transmission system, said transmitter coil comprising:

a winding with a number of turns of a plurality of conductors, which occupy a ring area between an outer larger unequilateral rectangle and an inner smaller unequilateral rectangle, wherein the ring area is wider on a longer side (x₁) of the outer rectangle than on a shorter side (x₂) thereof, wherein the conductors of the winding are connected to several different power supplies which are configured to be, at least one of, switched and controlled independently of one another;

a receiver coil;

the transmitter coil and the receiver coil being configured to be installed in a motor vehicle so as to enable the transmitter coil to charge a battery in the motor vehicle;

the conductors of the winding being twisted against each other by 90°

respectively, in corners of the ring area; and

the conductors of the winding, in each corner of the ring area, being twisted in one of, alternate directions of rotation, or the same direction of rotation, respectively.