Power system for multiple power sources

• US 9,906,039 B2
• Filed: 07/13/2016
• Issued: 02/27/2018
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: Combined Energies, LLC
• Original Assignee: Combined Energies, LLC
• Inventors: Vogel, John Anthony, Connolly, Eoin
• Primary Examiner(s): Pham, Emily P
• Application Number:
  US15/209,707
• Publication Number:
  US 20160322828A1
• Time in Patent Office: 594 Days
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02M 3/285 Single converters with a plurality of output stages connected in parallel parallel operation of a plurality of converters in dc distribution networks H02J1/10
• CPC Class Codes: H02M 3/3376 with automatic control of output voltage or current
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y02E 10/76 Power conversion electric or electronic aspects

Abstract

A voltage booster allowing for increased utilization of low voltage, high current, unregulated DC power (“LVDC source”), such as, but not limited to, fuel cells, batteries, solar cells, wind turbines, and hydro-turbines. LVDC generation systems employing a variable low voltage DC-DC converter of the present disclosure may be used without a power inverter in applications requiring high voltage DC inputs and can also allow for the employment of common, low cost, reliable, low voltage energy storage chemistries (operating in the 12-48VDC range) while continuing to employ the use of traditional inverters designed for high voltage power supplies. An embodiment of the DC boost converter includes a plurality of interleaved, isolated, full-bridge DC-DC converters arranged in a Delta-Wye configuration and a multi-leg bridge.

Claims

1. A power system for powering one or more loads, the power system comprising:

a plurality of power sources electronically coupled to the one or more loads, wherein each of the plurality of power sources is in electronic communication with each other power source of the plurality of power sources, and wherein at least one of the plurality of power sources is selected from a list of;

a fuel cell stack, a battery, a capacitor, a flow battery, a solar panel, and a wind turbine; and

a plurality of power conversion systems coupled to each corresponding respective one of the plurality of power sources and wherein each of said plurality of power conversion systems includes;

a DC to DC boost converter (DDBC) for converting power received from one or more of the plurality of power sources, the DDBC having a plurality of interleaved, isolated, fill-bridge DC-DC converters arranged in a Delta-Wye configuration and a multi-leg bridge.

2. The power system for powering one or more loads according to claim 1, wherein one of the plurality of power conversion systems is designated as a system controller and the remaining ones of the plurality of power conversion systems are designed as secondary controllers.

3. The power system for powering one or more loads according to claim 2, wherein the system controller monitors a total system load required by the one or more loads and apportions the total system load across each of the plurality of power sources by communicating with and coordinating the power conversion systems of each respective one of the plurality of power sources.

4. The power system for powering one or more loads according to claim 1, further including a system controller configured to monitor the total system load required by the one or more loads and to apportion the total system load across the individual power sources by communicating with and coordinating the other power control systems.

5. The power system for powering one or more loads according to claim 4, wherein each of the plurality of interleaved, isolated, full-bridge DC-DC converters includes a transistor and wherein the system controller controls a switching frequency of the transistor wherein each of the plurality of power conversion systems can be sized to meet maximum power requirements of the one or more loads while minimizing switching losses at lower power requirements.

6. The power system for powering one or more loads according to claim 1, wherein the DDBC has a boost ratio of greater than about 5:

1.

7. The power system for powering one or more loads according to claim 1, wherein the DDBC is bi-directional.

8. The power system for powering one or ore loads according to claim 1, wherein efficiency of the DDBC increases as the DC input voltage decreases.

9. The power system for powering one or more loads according to claim 1, wherein the DDBC further includes an input current filter and a plurality of DC-AC converters, wherein the plurality of DC-AC converters are electronically coupled to the input current filter.

10. The power system for powering one or more loads according to claim 9, wherein the plurality of DC-AC converters are configured to receive a discontinuous input current.

11. The power system for powering one or more loads according to claim 9, wherein the DDBC further includes a plurality of transformers, wherein each of the plurality of transformers is electronically coupled to a corresponding respective one of the plurality of DC-AC converters.

12. The power system for powering one or more loads according to claim 11, wherein each of the plurality of transformers has a turns ratio greater than 1:

5.

13. The power system for powering one or more loads according to claim 11, wherein the plurality of transformers are designed and configured to provide isolation from an electrical grid.

14. The power system for powering one or more loads according to claim 11, wherein the DDBC further includes a plurality of synchronous buck converters electrically coupled to a corresponding respective one of the plurality of transformers.

15. The power system for powering one or more loads according to claim 14, wherein the combined output of the plurality of synchronous buck converters is a continuous output current and a voltage ratio of less than one.

16. The power system for powering one or more loads according to claim 1, wherein at least one of the plurality of power sources is a fuel cell stack and another one of the plurality of power sources is selected from the list of:

a battery, a capacitor, a flow battery, a solar panel, and a wind turbine.

17. A power system for powering one or more loads, the power system comprising:

a plurality of power sources electronically coupled to the one or more loads, wherein each of the plurality of power sources is in electronic communication with each other power source of the plurality of power sources, and wherein at least one of the plurality of power sources is a fuel cell stack and wherein at least one other one of the plurality of power sources is selected from a list of;

a battery, a capacitor, a solar panel, and a wind turbine;

a plurality of power conversion systems coupled to each corresponding respective one of the plurality of power sources and wherein each of the plurality of power conversion systems includes;

a DC to DC boost converter (DDBC) for converting power received from one or more of the plurality of power sources, the DDBC having a plurality of interleaved, isolated, full-bridge DC-DC converters arranged in a Delta-Wye configuration and a multi-leg bridge; and

a system controller configured to monitor a total system load required by the one or more loads and to apportion the total system load across each of the plurality of power sources by communicating with and coordinating the power conversion systems of each respective one of the plurality of power sources.

18. The power system for powering one or more loads according to claim 17, wherein one of the plurality of power conversion systems is designated as the system controller and the remaining power conversion systems of the plurality of power conversion systems arc secondary controllers.

19. The power system for powering one or more loads according to claim 17, wherein each of the plurality of power sources has a useful life and wherein the system controller is configured to extend the useful life of each of the plurality of power sources by prioritizing individual power source usage and extent of usage of any individual power source.

20. The power system for powering one or more loads according to claim 17, wherein each of the plurality of interleaved, isolated, full-bridge DC-DC converters includes a transistor and wherein the system controller controls a switching frequency of the transistor wherein each of the plurality of power conversion systems can be sized to meet maximum power requirements of the one or more loads while minimizing switching losses at lower power requirements.

21. The power system for powering one or more loads according to claim 17, wherein each combination of power source and power conversion system has a power rating, and wherein each of the plurality of power sources have an initial output voltage, and wherein each DDBC is coupled to an inverter and wherein the DDBC is designed and configured to provide a continuous output current, a voltage ratio less than one, and receive a discontinuous input current.

22. The power system for powering one or more loads according to claim 21, wherein each of the plurality of power sources has a useful life and wherein the DDBC extends the useful life of each of the pluratiy of power sources.

23. The power system for powering one or more loads according to claim 22, wherein the DDBC provides the continuous output current to the inverter when a one of the plurality of power sources has a reduced output voltage, the reduced output voltage being as much as about 80% of an initial output voltage of the one of the plurality of power sources.

24. The power system for powering one or more loads according to claim 17, wherein the DDBC improves power conversion of power from a one of the plurality of power sources providing power at a low voltage as the low voltage decreases.

25. The power system for powering one or more loads according to claim 17, wherein each of the plurality of power conversion systems includes a control system, the control system designed and configured to derate a one of the power conversion systems to a lower power rating.

26. The power system for powering one or more loads according to claim 25, wherein the control system includes a control loop and a feedback loop, wherein the control loop monitors a continuous current output and a discontinuous input current and determines a power draw command based upon the continuous current output and the discontinuous input current, and wherein the feedback loop regulates a continuous current output of the DDBC.