LED lighting system having at least one heat sink and a power adjustment module for modifying current flowing through the LEDs

• US 9,907,148 B2
• Filed: 12/13/2016
• Issued: 02/27/2018
• Est. Priority Date: 03/10/2014
• Status: Active Grant

• Current Assignee: Dynotron, Inc.
• Original Assignee: Dynotron, Inc.
• Inventors: Saffari, James
• Primary Examiner(s): TRAN, THUY V
• Application Number:
  US15/377,725
• Publication Number:
  US 20170094756A1
• Time in Patent Office: 441 Days
• Field of Search: 362227, 36224902, 315 51, 315308, 315309, 315185 R
• CPC Class Codes: A01G 7/045 with electric lighting
• CPC Class Codes: A01G 9/20 Forcing-frames; Lights , i.e. glass panels covering the forcing-frames
• CPC Class Codes: A01G 9/249 Lighting means with special arrangements for promoting growth A01G7/045
• CPC Class Codes: A01K 63/06 Arrangements for heating or lighting in, or attached to, receptacles for live fish
• CPC Class Codes: A61N 2005/0626 Monitoring, verifying, controlling systems and methods
• CPC Class Codes: A61N 2005/0651 Diodes
• CPC Class Codes: A61N 5/0613 Apparatus adapted for a specific treatment
• CPC Class Codes: F21V 29/51 using condensation or evaporation of a fluid, e.g. heat pipes
• CPC Class Codes: F21V 29/677 the fans being used for discharging
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/76 with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/305 Frequency-control circuits
• CPC Class Codes: H05B 45/58 involving end of life detection of LEDs
• CPC Class Codes: H05B 47/16 by timing means
• CPC Class Codes: H05B 47/19 via wireless transmission

Abstract

An LED lighting system includes a plurality of light-emitting diodes (LEDs), at least one driver to drive the plurality of LEDs, and at least one heat sink to dissipate thermal energy produced by the LEDs. The heat sink communicates a thermal resistance value or other heat dissipation characteristic information to the LED lighting system. A power adjustment module of the LED lighting system modifies a current flow to the plurality of LEDs based on the characteristics of the heat sink.

Claims

1. An LED lighting system, comprising:

a plurality of light-emitting diodes (LEDs) located within a space at least partially enclosed by a structural boundary;

at least one driver to drive the plurality of LEDs;

a penetrant in thermal communication with the plurality of LEDs penetrating the structural boundary and extending exterior to the at least partially enclosed space;

at least one heat sink to dissipate thermal energy produced by the plurality of LEDs located exterior to the at least partially enclosed space and in thermal communication with the penetrant; and

a power adjustment module to modify a current flow used to drive the plurality of LEDs via the at least one LED driver to maintain a thermal temperature associated with the LED lighting system below a maximum value, the power adjustment module comprising;

a temperature module to determine a temperature associated with the LED lighting system and compare it with the maximum value;

a current module configured to set the current flow to a first value based on the determined temperature being below the maximum value,

wherein the first value corresponds to a first lighting intensity of the plurality of LEDs; and

a threshold module configured to decrease the current flow to a second, lesser, non-zero value based on the determined temperature being within a predetermined range of the maximum value,

wherein the second, lesser, non-zero value corresponds to a second, non-zero lighting intensity of the plurality of LEDS that is less than the first lighting intensity.

2. The system of claim 1, wherein the penetrant is a hollow conduit.

3. The system of claim 2, further comprising a fan to circulate air within the penetrant.

4. The system of claim 2, wherein the penetrant comprises at least one aperture that induces a stack effect to circulate air.

5. The system of claim 2, further comprising a fluid contained within the penetrant to assist with heat transfer.

6. The system of claim 5, wherein the fluid is a liquid at normal temperature and pressure that absorbs thermal energy produced by the plurality of LEDs to heat up and transform into a vapor, and wherein the vapor travels through the penetrant to the heat sink where it dissipates heat, condenses, and transforms back into the liquid.

7. The system of claim 1, wherein at least a portion of the penetrant is part of a building system associated with the at least partially enclosed space.

8. The system of claim 7, wherein the building system is a water system associated with the least partially enclosed space.

9. The system of claim 7, wherein the building system is a heating system associated with the at least partially enclosed space.

10. The system of claim 1, wherein at least a portion of the penetrant is a structural element associated with the at least partially enclosed space.

11. An LED lighting system, comprising:

a plurality of light-emitting diodes (LEDs);

at least one driver to drive the plurality of LEDs;

at least one smart heat sink to dissipate thermal energy produced by the plurality of LEDs, the smart heat sink including an output module to communicate a thermal resistance value associated with the capability of the smart heat sink to dissipate thermal energy;

an input module in communication with the output module of the smart heat sink to receive the thermal resistance value associated with the smart heat sink; and

a power adjustment module to modify the current flow based at least in part on the thermal resistance value associated with the smart heat sink.

12. The system of claim 11, wherein the smart heat sink further includes a storage device having the thermal resistance value stored thereon, and wherein the output module digitally communicates the thermal resistance value to the input module when the smart heat sink is coupled to the LED lighting system.

13. The system of claim 11, further comprising a magnet, and wherein the at least one smart heat sink further comprises a Hall effect sensor,

wherein communication between the output module of the smart heat sink and the input module occurs when the Hall effect sensor detects the magnet.

14. The system of claim 11, wherein the output module is a plurality of contacts arranged to indicate to the input module the thermal resistance value.

15. The system of claim 11, wherein the power adjustment module further comprises:

a temperature module configured to determine a temperature associated with the LED lighting system and compare it with a maximum value;

a current module configured to set the current flow to a first value based on the determined temperature being below the maximum value,

wherein the first value corresponds to a first lighting intensity of the plurality of LEDs; and

a threshold module configured to decrease the current flow to a second, lesser, non-zero value based on the determined temperature being within a predetermined range of the maximum value,

wherein the predetermined range varies based on the thermal resistance value associated with the smart heat sink coupled to the LED lighting system, and

wherein the second, lesser, non-zero value corresponds to a second, non-zero lighting intensity of the plurality of LEDS that is less than the first lighting intensity.

16. An LED lighting system, comprising:

a plurality of light-emitting diodes (LEDs);

at least one driver to drive the plurality of LEDs;

at least one smart heat sink to dissipate thermal energy produced by the plurality of LEDs, the smart heat sink including an output module to communicate a thermal resistance value associated with the capability of the smart heat sink to dissipate thermal energy;

an input module in communication with the output module of the smart heat sink to receive the thermal resistance value associated with the smart heat sink; and

a power adjustment module comprising;

a temperature module configured to determine a temperature associated with the LED lighting system and compare it with a maximum value;

a current module configured to set the current flow to a first value based on (i) the determined temperature being below the maximum value and (ii) the thermal resistance value associated with the smart heat sink; and

a threshold module configured to decrease the current flow to a second, lesser, non-zero value based on at least one of (i) the determined temperature being within a predetermined range of the maximum value and (ii) the thermal resistance value associated with the smart heat sink.

17. The system of claim 16, wherein the smart heat sink further includes a storage device having the thermal resistance value stored thereon, and wherein the output module digitally communicates the thermal resistance value to the input module when the smart heat sink is coupled to the LED lighting system.

18. The system of claim 16, further comprising a magnet, and wherein the at least one smart heat sink further comprises a Hall effect sensor,

wherein communication between the output module of the smart heat sink and the input module occurs when the Hall effect sensor detects the magnet.

19. The system of claim 16, wherein the output module is a plurality of contacts arranged to indicate to the input module the thermal resistance value.