Controlled deployable medical device and method of making the same

• US 9,907,683 B2
• Filed: 11/03/2014
• Issued: 03/06/2018
• Est. Priority Date: 06/04/2008
• Status: Active Grant

• Current Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Inventors: Zukowski, Stanislaw L., Cully, Edward H., Flury, Keith M., Gendron, Michelle L., Young, Patrick S.
• Primary Examiner(s): Nguyen, Victor
• Assistant Examiner(s): HOLLM, JONATHAN A
• Application Number:
  US14/531,697
• Publication Number:
  US 20150051691A1
• Time in Patent Office: 1,219 Days
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2/97 the outer sleeve being splittable
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2002/9505 having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument
• CPC Class Codes: A61F 2002/9511 the retaining means being filaments or wires

Abstract

Controlled deployable medical devices that are retained inside a body passage and in one particular application to vascular devices used in repairing arterial dilations, e.g., aneurysms. Such devices can be adjusted during deployment, thereby allowing at least one of a longitudinal or radial re-positioning, resulting in precise alignment of the device to an implant target site.

Claims

1. An apparatus, comprising:

a catheter having a proximal end portion and a distal end portion;

a tubular stent graft arranged on the proximal end portion of the catheter, the stent graft having an inner surface and an outer surface;

a movable element having a first end and a second end; and

a torsional member rotatably coupled to the catheter, the movable element forming a loop that extends circumferentially about and entirely externally of at least a portion of the stent graft and extending through the torsional member such that the first and second ends extend from opposing sides of the stent graft before extending through the torsional member and exiting a distal end thereof, wherein rotation of the torsional member in a first direction tightens the loop and thereby radially compresses at least a portion of the stent graft, and wherein rotation of the torsional member in an opposite second direction loosens the loop and thereby allows radial expansion of the portion of the stent graft, both the movable element and torsional member being separable from the stent graft to allow withdrawal of both the movable element and torsional member with the catheter from the stent graft.

2. The apparatus of claim 1, wherein movable element extends through a lumen in the torsional member.

3. The apparatus of claim 2, wherein the torsional member includes a side opening from which the loop extends and engages the stent graft.

4. The apparatus of claim 1, wherein the distal end portion of the torsional member extends to at least the distal end portion of the catheter.

5. The apparatus of claim 1, wherein the movable element comprises a filament.

6. The apparatus of claim 5, wherein the filament comprises a wire.

7. The apparatus of claim 5, wherein the filament comprises a polymer.

8. The apparatus of claim 7, wherein the polymer comprises a fluoropolymer.

9. The apparatus of claim 8, wherein the fluoropolymer comprises polytetrafluoroethylene.

10. The apparatus of claim 9, wherein the polytetrafluoroethylene comprises expanded polytetrafluoroethylene.

11. The apparatus of claim 5, wherein the stent graft comprises a stent having an inner surface and an outer surface and a graft member arranged about the stent along at least one of the inner and outer surfaces of the stent, wherein the filament is arranged circumferentially around the stent graft.

12. The apparatus of claim 1, wherein the torsional member extends along an outer surface of the stent graft.

13. The apparatus of claim 1, wherein the movable element comprises a strap having opposite first and second ends.

14. The apparatus of claim 13, wherein the first end of the strap is affixed to the torsional member.

15. The apparatus of claim 14, wherein the second end of the strap is wrapped about the torsional member.

16. The apparatus of claim 15, wherein the loop is formed between the first and second ends of the strap.

17. The apparatus of claim 16, wherein the strap comprises expanded polytetrafluoroethylene.

18. An apparatus, comprising:

a catheter having a proximal end portion and a distal end portion;

a tubular stent graft arranged along the proximal end portion of the catheter;

a movable element forming a loop that extends circumferentially about and entirely externally of a portion of the stent graft;

a torsional member extending along an exterior of the stent graft, the torsional member being rotatable relative to the stent graft in a first direction to tighten the loop and radially compress the portion of the stent graft about which it is looped and in an opposite second direction to loosen the loop to allow radial expansion of the portion of the stent graft about which it is looped; and

a releasable constraining sheath that extends along the stent graft and the torsional member and constrains the stent graft in a compacted delivery state.