Nebulizer apparatus and method

• US 9,907,918 B2
• Filed: 05/18/2016
• Issued: 03/06/2018
• Est. Priority Date: 03/20/2001
• Status: Expired due to Term

• Current Assignee: Trudell Medical International (Trudell Medical Limited)
• Original Assignee: Trudell Medical International (Trudell Medical Limited)
• Inventors: Blacker, Rick, Goodwin, Evan J.
• Primary Examiner(s): WOODWARD, VALERIE LYNN
• Application Number:
  US15/158,250
• Publication Number:
  US 20170007781A1
• Time in Patent Office: 657 Days
• CPC Class Codes: A61M 11/00 Sprayers or atomisers specially adapted for therapeutic purposes in general B05B; aerosol containers B65D83/14
• CPC Class Codes: A61M 11/007 Syringe-type or piston-type sprayers or atomisers
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: A61M 15/0091 mechanically breath-triggered
• CPC Class Codes: A61M 16/122 with dilution
• CPC Class Codes: A61M 16/14 by mixing different fluids, one of them being in a liquid phase
• CPC Class Codes: B05B 7/0012 Apparatus for achieving spraying before discharge from the apparatus
• CPC Class Codes: B05B 7/2435 the carried liquid and the main stream of atomising fluid being brought together by parallel conduits placed one inside the other

Abstract

A nebulizer for efficiently and reliably delivering aerosolized fluid to an inhaling patient is disclosed. The nebulizer includes a fixed diverter and a movable fluid orifice or fluid pathway connected with an actuator for responding to an inhalation or a manual actuation and beginning the nebulization process. Also provided is a method of providing nebulization including the steps of moving a fluid orifice or fluid pathway connected to an actuator so that the fluid orifice or fluid pathway reaches a nebulizing position during inhalation.

Claims

1. A breath-actuated nebulizer comprising:

a housing having a horizontal section defining an upper airway and an air outlet for transporting an aerosol to a patient, and a vertical section defining a fluid reservoir;

a pressurized gas inlet adjacent a fluid orifice, the pressurized gas inlet positioned to direct pressurized gas from the vertical section in a direction perpendicular to the horizontal section; and

an actuating assembly horizontally movable relative to the pressurized gas inlet in response to breathing of the patient through the horizontal section, wherein the actuating assembly comprises;

a shaft extending through the horizontal section, the shaft having a first end movably connected with the horizontal section; and

first and second arms each having a proximal end connected to a second end of the shaft at a perpendicular angle to the shaft, and the first and second arms each having a distal end movable relative to the pressurized gas inlet, wherein the actuating assembly is movable to a nebulizing position in response to an inhalation of the patient and wherein the actuating assembly is movable to a non-nebulizing position in response to exhalation of the patient.

2. The breath-actuated nebulizer of claim 1, wherein in the nebulizing position, the actuating assembly comprises at least one portion of a nozzle cover defining the fluid orifice.

3. The breath-actuated nebulizer of claim 2, wherein the fluid orifice comprises an opening defined by an outer diameter of the pressurized gas inlet and an inner diameter of an end of the nozzle cover.

4. The breath-actuated nebulizer of claim 3, wherein the pressurized gas inlet comprises a cone-shaped nozzle and the nozzle cover comprises a cone-shaped sleeve coaxially positioned around the cone-shaped nozzle.

5. The breath-actuated nebulizer of claim 1, wherein the fluid orifice is in communication with the fluid reservoir positioned inside the vertical section of the breath-actuated nebulizer.

6. A breath-actuated nebulizer comprising:

a housing having a horizontal section defining an upper airway and an air outlet for transporting an aerosol to a patient, and a vertical section defining a fluid reservoir;

a pressurized gas inlet adjacent a fluid orifice, the pressurized gas inlet positioned in a vertical orientation that is perpendicular to a longitudinal axis of the horizontal section of the housing, the pressurized gas inlet fixedly positioned to direct pressurized gas from the vertical section in a direction perpendicular to the horizontal section;

an actuating assembly comprising;

a shaft that is horizontally movable in the upper airway in response to breathing of the patient through the horizontal section;

a pair of arms extending from the shaft, and movable with the shaft in a direction perpendicular to the vertical orientation of the pressurized gas inlet;

a gap defined between a first distal end of a first of the pair of arms and a second distal end of a second of the pair or arms;

and

wherein the first and second distal ends, and the gap, are movable to a nebulizing position in response to an inhalation of the patient and wherein the first and second distal ends, and the gap, are movable to a non-nebulizing position in response to exhalation of the patient.

7. The breath-actuated nebulizer of claim 6, wherein a first end of the shaft of the actuating assembly is movably connected with the horizontal section of the housing.

8. The breath-actuated nebulizer of claim 7, wherein the first end of the shaft is movably connected with the horizontal section of the housing via a biasing member positioned in the horizontal section of the housing.

9. The breath-actuated nebulizer of claim 7, wherein the first distal end of the first of the pair of arms and the second distal end of the second of the pair of arms each form at least one portion of a nozzle cover defining an outer boundary of the fluid orifice.

10. The breath-actuated nebulizer of claim 9, wherein an inner boundary of the fluid orifice is defined by an outer diameter of the pressurized gas inlet.

11. The breath-actuated nebulizer of claim 10, wherein the fluid orifice is in communication with the fluid reservoir positioned inside the vertical section of the breath-actuated nebulizer.

12. The breath-actuated nebulizer of claim 9, wherein the pressurized gas inlet comprises a cone-shaped nozzle and the nozzle cover comprises a cone-shaped sleeve coaxially positioned around the cone-shaped nozzle.

13. The breath-actuated nebulizer of claim 7, wherein the gap is positioned in a first location relative to the pressurized gas inlet when the actuating assembly is in the nebulizing position and in a second location, different than the first location, relative to the pressurized gas inlet when the actuating assembly is in the non-nebulizing position.