Fan coil thermostat with fan ramping

• US 9,909,773 B2
• Filed: 04/19/2017
• Issued: 03/06/2018
• Est. Priority Date: 08/03/2007
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Sullivan, Daniel J., Geadelmann, Levi H., Wacker, Paul
• Primary Examiner(s): Bradford, Jonathan
• Application Number:
  US15/491,480
• Publication Number:
  US 20170219236A1
• Time in Patent Office: 321 Days
• Field of Search: 62186, 236 493
• CPC Class Codes: F24F 1/0007 Indoor units, e.g. fan coil units self-contained units F24F1/02
• CPC Class Codes: F24F 1/0018 characterised by fans with secondary air induced by injector action of the primary air F24F1/01
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/523 for displaying temperature data
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/65 for selecting an operating mode
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/83 by controlling the supply of heat-exchange fluids to heat-exchangers
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2140/60 Energy consumption
• CPC Class Codes: G05B 19/048 Monitoring; Safety
• CPC Class Codes: G05B 2219/2614 HVAC, heating, ventillation, climate control
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Fan coil thermostats can provide energy savings by, for example, operating a fan coil system more efficiently. Fan coil systems employing such a fan coil thermostat may be more energy efficient. A fan coil system may include a fan coil that is configured for fluid communication with a source of heated fluid and/or a source of cooled fluid, a valve that controls fluid flow through the fan coil and a fan that blows air across the fan coil. The fan coil thermostat may include a controller that implements a control algorithm that calculates an error percentage value relating to a temperature difference between the current temperature and the temperature set point. The error percentage value may include a proportional term related to the temperature difference and an integral term related to the temperature difference. The controller may regulate the fan speed in accordance with the calculated error percentage.

Claims

1. A method of operating a fan coil system comprising a fan coil and a fan adapted to blow air across the fan coil, the fan having a plurality of fan speeds, the method comprising:

displaying a temperature set point on a user interface, the temperature set point being adjustable via the user interface;

obtaining a current temperature value from a temperature sensor;

determining a temperature difference between the current temperature value and the temperature set point;

storing a maximum temperature difference, a first threshold for the temperature difference that is less than the maximum temperature difference and a second threshold that is greater than the first threshold and less than the maximum temperature difference;

establishing a fan throttle range based on the maximum temperature difference;

operating the fan at a low fan speed within the fan throttle range when the temperature difference is below the first threshold;

operating the fan at a medium fan speed within the fan throttle range when the temperature difference is between the first threshold and the second threshold; and

operating the fan at a high fan speed within the fan throttle range when the temperature difference is above the second threshold.

2. The method of claim 1, further comprising:

implementing hysteresis when switching between the low fan speed and the medium fan speed.

3. The method of claim 1, further comprising:

implementing hysteresis when switching between the medium fan speed and the high fan speed.

4. The method of claim 1, where the fan speed is controlled by a controller that is programmed with a proportional-integral (PI) control algorithm.

5. The method of claim 4, wherein the PI control algorithm comprises a proportional term including the temperature difference (T_ERR) and a gain constant (Kp), and further comprising an integral term including the temperature difference (T_ERR), a time constant (Ti) and the gain constant (Kp).

6. The method of claim 5, wherein the proportional term is of the form Kp*T_ERR, and the integral term is of the form:

7. The method of claim 1, where the fan throttle range is established such that the fan operates at a maximum speed when the temperature difference approaches the maximum temperature difference.

8. The method of claim 1, where the fan throttle range is established such that when the temperature difference is less than 100% of the maximum temperature difference, the fan is operated at a corresponding percentage of a maximum fan speed.

9. The method of claim 1, wherein the fan coil accommodates fluid flow therethrough.

10. A fan coil thermostat for use with a fan coil system having a fan coil and a fan adapted to blow air across the fan coil, comprising:

a housing;

a user interface disposed in the housing and accessible from outside of the housing, the user interface including at least one button for allowing a user to enter a temperature set point;

a temperature sensor configured to measure a current temperature;

a controller disposed within the housing, the controller configured to;

calculate a control error based on a temperature difference between the current temperature and the temperature set point, the control error confined to a control error range extending from no temperature difference to a predefined maximum temperature difference;

correlate the control error range to a fan throttle range that extends from a low fan speed to a medium fan speed to a high fan speed; and

select a fan speed based on the control error and the correlation between the control error range and the fan throttle range; and

output one or more fan speed control signals suitable for setting the fan speed of the fan coil system to the selected fan speed.

11. The fan coil thermostat of claim 10, the control error comprising a proportional term including the temperature difference and an integral term including the temperature difference.

12. The fan coil thermostat of claim 10, where the controller is configured to implement a proportional-integral (PI) control algorithm.

13. The fan coil thermostat of claim 12, wherein the PI control algorithm comprises a proportional term including the temperature difference (T_ERR) and a gain constant (Kp), and further comprises an integral term including the temperature difference (T_ERR), a time constant (Ti) and the gain constant (Kp).

14. The fan coil thermostat of claim 13, wherein the proportional term is of the form Kp*T_ERR, and the integral term is of the form:

15. The fan coil thermostat of claim 10, where the fan operates at a maximum speed when the temperature difference approaches the predefined maximum temperature difference.

16. The fan coil thermostat of claim 10, where the controller is configured to implement hysteresis when switching between the low fan speed and the medium fan speed.

17. The fan coil thermostat of claim 10, where the controller is configured to implement hysteresis when switching between the medium fan speed and the high fan speed.

18. The fan coil thermostat of claim 10, where the controller is configured to store the predefined maximum temperature difference, a first threshold for the temperature difference that is less than the predefined maximum temperature difference and a second threshold that is greater than the first threshold and less than the predefined maximum temperature difference.

19. The fan coil thermostat of claim 18, where the controller is configured to operate the fan at a low fan speed within the fan throttle range when the temperature difference is below the first threshold, operate the fan at a medium fan speed within the fan throttle range when the temperature difference is between the first threshold and the second threshold, and operate the fan at the high fan speed within the fan throttle range when the temperature difference is above the second threshold.

20. A method of operating a fan coil system comprising a fan coil and a fan adapted to blow air across the fan coil, the fan having a fan speed range, the method comprising:

obtaining a current temperature value from a temperature sensor;

storing a maximum temperature difference;

determining a current control error, the current control error representing a difference between the current temperature value and a temperature set point over a control error range that is bounded by no temperature difference on one end and the maximum temperature difference on the other end, and wherein the current control error is set to the maximum temperature difference if the difference between the current temperature value and the temperature set point is greater than the maximum temperature difference for an extended period of time; and

selecting a fan speed within the fan speed range based at least in part on the current control error.