Inductive power transfer control

• US 9,912,250 B2
• Filed: 05/09/2016
• Issued: 03/06/2018
• Est. Priority Date: 08/13/2010
• Status: Active Grant

• Current Assignee: Auckland UniServices Limited (Auckland University)
• Original Assignee: Auckland UniServices Limited (Auckland University)
• Inventors: Boys, John Talbot, Covic, Grant Anthony, Huang, Chang-Yu
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US15/150,385
• Publication Number:
  US 20170070159A1
• Time in Patent Office: 666 Days
• Field of Search: 363 2102, 363 2106, 363 44, 363125-127
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02M 1/0085 Partially controlled bridges
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An inductive power transfer (IPT) control method is disclosed for controlling the output of an IPT pick-up. The invention involves selectively shunting first and second diodes of a diode bridge to selectively rectify an AC current input for supply to a load, or recirculate the AC current to a resonant circuit coupled to the input of the controller. By controlling the proportion of each positive-negative cycle of the AC input which is rectified/recirculated, the output is regulated. Also disclosed is an IPT controller adapted to perform the method, an IPT pick-up incorporating the IPT controller, and an IPT system incorporating at least one such IPT pick-up.

Claims

1. A control method for an inductive power transfer (IPT) pick-up, the IPT pick-up comprising a resonant circuit producing an AC input current, a rectifier and a DC output, wherein the AC input current is rectified to supply the DC output, the method comprising:

predetermining a proportion of a period of the AC input current;

supplying the predetermined proportion of the AC input current is rectified to the DC output; and

recirculating a remaining proportion of the AC input current to the resonant circuit.

2. A control method as claimed in claim 1 wherein the predetermined proportion of the period of the AC input current comprises:

a proportion of a positive period of the AC input current; and

a proportion of a negative period of the AC input current;

wherein respective proportions of the positive and negative period of the AC input current are rectified to supply the DC output.

3. A control method as claimed in claim 1 wherein the proportions are controllable by respective switches.

4. A control method as claimed in claim 2 wherein the predetermined proportion occurs at a beginning of each of the positive and negative periods of the AC input current.

5. The control method of claim 2, wherein the predetermined proportion occurs ends at an end of each of the positive and negative periods of the AC current.

6. The control method of claim 2, wherein the predetermined proportion of the positive and negative periods is proportional to a desired DC output.

7. The control method of claim 6 further comprising the steps of:

sensing the DC output; and

adjusting the predetermined proportion accordingly to obtain a desired DC output.

8. The control method of claim 1, further comprising the step of:

slowly increasing the predetermined proportion to a required proportion upon switching on of the pick-up.

9. The control method of claim 1 further comprising the step of:

slowly decreasing said predetermined proportion to zero upon switching off of the pick-up.

10. The control method of claim 3 wherein the respective switches shunt diodes to control supply or recirculation of the AC input current.

11. An IPT pick-up controller adapted to perform the method according to claim 1.

12. An inductive power transfer pick-up comprising:

a resonant circuit for producing an AC input current; and

a rectifier for rectifying the AC input current in order to supply a DC output,

the rectifier arranged to supply a proportion of the AC input current to the DC output and to recirculate the remaining proportion of the AC input current to the resonant circuit.

13. An inductive power transfer pick-up as claimed in claim 12 wherein the proportions are dependent on the DC output.

14. An inductive power transfer pick-up as claimed in claim 13 wherein the pick-up further comprises a sensor to sense the DC output and the proportions are dependent on a comparison of the DC output with a desired output.

15. An inductive power transfer pick-up as claimed in claim 12 wherein the rectifier comprises a bridge rectifier having switches configured to be switched between:

a first circuit configuration wherein a proportion of the positive period of the AC input current is rectified to supply the DC output,

a second circuit configuration wherein a proportion of the negative period of the AC input current is supplied to the DC output, and

a third circuit configuration in which the remaining proportion of the AC input current is recirculated to the resonant circuit.

16. An inductive power transfer pick-up as claimed in claim 12 wherein the resonant circuit comprises an inductor-capacitor-inductor (LCL) circuit.

17. An inductive power transfer pick-up as claimed in claim 12 wherein the rectifier comprises a plurality of switches to control rectification of the rectifier.

18. An inductive power transfer pick-up as claimed in claim 17 wherein the plurality of switches comprise control diodes in the rectifier.

19. An inductive power transfer pick-up as claimed in claim 17 wherein the rectifier is a diode rectifier comprising a plurality of diodes, and at least two of the diodes are shunted by the plurality of switches.

20. An inductive power transfer (IPT) pick-up as claimed in claim 12 further comprising:

a control circuit for controlling the rectifier;

the control circuit adapted to predetermine the proportions of the AC input current and control the supply and recirculation of the proportions of the AC input current.