Non-contact rotary power transfer system

• US 9,912,254 B2
• Filed: 09/30/2013
• Issued: 03/06/2018
• Est. Priority Date: 12/20/2006
• Status: Active Grant

• Current Assignee: Analogic Corporation
• Original Assignee: Analogic Corporation
• Inventors: Delforge, Adrian
• Primary Examiner(s): Amrany, Adi
• Application Number:
  US14/041,497
• Publication Number:
  US 20140098929A1
• Time in Patent Office: 1,618 Days
• Field of Search: 307 17, 307153
• CPC Class Codes: A61B 6/035 Mechanical aspects of CT
• CPC Class Codes: A61B 6/56 Details of data transmission or power supply, e.g. use of slip rings
• CPC Class Codes: H01F 2038/143 for signals
• CPC Class Codes: H01F 2038/146 in combination with capacitive coupling
• CPC Class Codes: H01F 38/18 Rotary transformers
• CPC Class Codes: H02J 2310/23 The load being a medical device, a medical implant, or a life supporting device
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/40 using two or more transmitting or receiving devices H02J50/50 takes precedence
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: H05G 1/10 Power supply arrangements for feeding the X-ray tube supply circuits with converters in general H02M; supply circuits for emitters and amplifiers H04B1/16 - H04B1/1623

Abstract

A power delivery system includes a rotary transformer having a primary winding and a secondary winding and configured to transfer power between stationary coupling elements on a stationary side and rotational coupling elements on a rotational side. The rotational coupling elements share a central axis with the stationary coupling elements, and are adapted to rotate with respect to the stationary coupling elements. The power delivery system includes an isolation transformer that drives the primary winding of the rotary transformer, and a plurality of power inverter stages whose outputs are adapted to be summed and coupled to the rotary transformer. A plurality of output power converters receive transmitted power from the rotary transformer. A plurality of control elements, disposed on the rotating side, are configured to close a feedback loop on desired and actual performance of the output power converters, and to control the power inverter stages.

Claims

1. A control system for controlling a power inverter disposed on a stationary side of an imaging system and configured to deliver power to a radiation source and one or more other elements disposed on a rotating side of the imaging system, the control system comprising:

a control element disposed on the rotating side and coupled to a high voltage output module for supplying power at a first voltage to the radiation source and an auxiliary output regulator for supplying power at a second voltage lower than the first voltage to the one or more other elements, wherein the control element is configured to receive information from the high voltage output module and the auxiliary output regulator and generate a first analog timing signal for controlling the power inverter;

a modulator configured to combine the first analog timing signal with a second signal to yield a modulated signal;

a first rotary transformer configured to transmit the modulated signal from the rotating side to the stationary side and comprising;

a first gate drive winding disposed on the rotating side and coupled to the control element; and

a second gate drive winding disposed on the stationary side; and

gate drive circuitry disposed on the stationary side and coupled between the second gate drive winding and one or more gate terminals of one or more transistors of the power inverter, wherein the gate drive circuitry comprises a demodulator configured to receive the modulated signal, separate the first analog timing signal from the second signal, and apply the first analog timing signal directly to the one or more gate terminals.

2. The control system of claim 1, wherein the control element is configured to compare a desired operating parameter of the radiation source to an actual operating parameter of the radiation source and to modify the first analog timing signal based upon a difference between the desired operating parameter and the actual operating parameter.

3. The control system of claim 2, wherein at least one of:

the desired operating parameter corresponds to a desired voltage to be applied to the radiation source and the actual operating parameter corresponds to an actual voltage applied to the radiation source;

or

the desired operating parameter corresponds to a desired current to be supplied to the radiation source and the actual operating parameter corresponds to an actual current supplied to the radiation source.

4. The control system of claim 1, comprising a supervisory circuit configured to receive the second signal from the demodulator.

5. The control system of claim 1, wherein the gate drive circuitry is configured to send, via the first rotary transformer, a first communication signal to the control element.

6. The control system of claim 5, wherein the first communication signal describes a desired operating parameter of the radiation source.

7. The control system of claim 6, wherein the control element is configured to compare the desired operating parameter to an actual operating parameter of the radiation source and to modify the first analog timing signal based upon a difference between the desired operating parameter and the actual operating parameter.

8. The control system of claim 1, wherein the power is delivered from the stationary side to the rotating side via a second rotary transformer different than the first rotary transformer.

9. The control system of claim 1, wherein:

the control element is configured to generate a second timing signal, different than the first analog timing signal, for controlling the power inverter, and

the control system comprises a second rotary transformer, different than the first rotary transformer, configured to transmit the second timing signal from the rotating side to the stationary side for application to the power inverter.

10. The control system of claim 1, wherein:

the control element is configured to generate a second timing signal for controlling a second power inverter disposed on the stationary side,

the control system comprises a second rotary transformer comprises;

a third gate drive winding disposed on the rotating side and coupled to the control element; and

a fourth gate drive winding disposed on the stationary side and coupled to the second power inverter,

the first gate drive winding and second gate drive winding operate in tandem to deliver the first analog timing signal between the control element and the power inverter, and

the third gate drive winding and fourth gate drive winding operate in tandem to deliver the second timing signal between the control element and the second power inverter.

11. The control system of claim 10, wherein:

the gate drive circuitry is configured to send, via the first gate drive winding and the second gate drive winding, a first communication signal to the control element.

12. The control system of claim 10, wherein:

the power inverter comprises a high voltage power inverter for generating first power to be supplied to the high voltage output module, and

the second power inverter comprises an auxiliary power inverter for generating second power to be supplied to the auxiliary output regulator.

13. The control system of claim 1, wherein a pulse width of the first analog timing signal is preserved between the control element and the one or more gate terminals of the power inverter.

14. The control system of claim 1, wherein the control element is configured to generate a filament drive signal that is supplied to the high voltage output module for driving the radiation source.

15. A control system for controlling a power inverter disposed on a stationary side of a computed tomography (CT) system and configured to deliver power to a plurality of element disposed on a rotating side of the CT system, the control system comprising:

a control element disposed on the rotating side and coupled to an auxiliary output regulator for generating a first voltage output applied to a first element of the plurality of elements and generating a second voltage output different than the first voltage output and applied to a second element of the plurality of elements, wherein the control element is configured to;

determine a desired pulse width of signals output from the power inverter and generate a timing signal have the desired pulse width based upon at least one of a voltage or current command and at least one of a voltage or current feedback from at least one of the first element or the second element, and

manage the first voltage output and the second voltage output;

a modulator configured to combine the timing signal with a second signal to yield a modulated signal;

a rotary transformer configured to transmit the modulated signal from the rotating side to the stationary side and comprising;

a first gate drive winding disposed on the rotating side and coupled to the control element; and

a second gate drive winding disposed on the stationary side; and

gate drive circuitry disposed on the stationary side and coupled between the second gate drive winding and one or more gate terminals of one or more transistors of the power inverter, wherein the gate drive circuitry comprises a demodulator configured to receive the modulated signal, separate the timing signal from the second signal, and apply the timing signal to the one or more gate terminals.

16. The control system of claim 15, wherein:

the gate drive circuitry is configured to send, via the rotary transformer, a first communication signal to the control element, and

the first communication signal describes a desired operating parameter of the first element.

17. The control system of claim 16, wherein:

the control element is configured to determine a desired pulse timing of phase, and

the timing signal is based upon the desired pulse timing of phase.

18. A control system for controlling a power inverter disposed on a stationary side of a computed tomography (CT) system and configured to deliver power to a radiation source disposed on a rotating side of the CT system, the control system comprising:

a control element disposed on the rotating side and coupled to a high voltage module configured to supply power to the radiation source, wherein the control element is configured to generate an analog timing signal for controlling the power inverter, configured to generate a first communication signal, and configured to generate a filament drive signal for driving the radiation source;

a modulator configured to combine the analog timing signal with the first communication signal to yield a modulated signal;

a rotary transformer configured to transmit the modulated signal from the rotating side to the stationary side and comprising;

a first gate drive winding disposed on the rotating side and coupled to the control element; and

a second gate drive winding disposed on the stationary side and coupled to the power inverter; and

gate drive circuitry disposed on the stationary side and coupled between the second gate drive winding and one or more gate terminals of one or more transistors of the power inverter, wherein the gate drive circuitry comprises a demodulator configured to receive the modulated signal, separate the analog timing signal from the first communication signal, and apply the analog timing signal to the one or more gate terminals, wherein the analog timing signal remains in an analog domain from a time at which the analog timing signal is generated at the control element until a time at which the analog timing signal is applied to the one or more gate terminals.

19. The control system of claim 18, the analog timing signal is maintained in the analog domain without digitization or coding between the time at which the analog timing signal is generated at the control element until the time at which the analog timing signal is applied to the one or more gate terminals.

20. The control system of claim 18, wherein a pulse width of the analog timing signal is preserved between the control element and the one or more gate terminals of the power inverter.