Lighting circuits, luminaries and methods compatible with phase-cut mains supplies

• US 9,913,328 B2
• Filed: 06/27/2016
• Issued: 03/06/2018
• Est. Priority Date: 06/09/2014
• Status: Active Grant

• Current Assignee: Silergy Semiconductor (Samoa) Ltd. (Silergy Corporation)
• Original Assignee: Silergy Corporation
• Inventors: van den Broeke, Leendert
• Primary Examiner(s): Le, Tung X
• Assistant Examiner(s): CHAI, RAYMOND REI-YANG
• Application Number:
  US15/193,846
• Publication Number:
  US 20170181233A1
• Time in Patent Office: 617 Days
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/385 using flyback topology

Abstract

Lighting circuits and luminaires and methods are disclosed which are operable with a phase-cut dimmer, A circuit can include a rectifier having a low side output and a high side output, a switched mode converter including a switch and an inductor, having a high side input connected to a bus rail, and having a configuration to draw current across a complete mains cycle a controller for the switched mode converter, a filter circuit connected between the rectifier high side output and the bus rail and including a capacitor connected between the high side output of the mains rectifier and ground, and a resistance connected between the low side output of the rectifier and ground. The value of the resistance may be such the RC time constant of the resistor and filter circuit is greater than the time required for any ringing in the circuit to fall to no more than 20 mA.

Claims

1. A lighting circuit for mains LED lighting applications operable with a phase-cut dimmer, wherein the mains has a maximum voltage which is at least 200V, the circuit comprising:

a rectifier having a low side output and a high side output;

a switched mode converter comprising a switch and an inductive element, having a high side input connected to a bus rail, and having a configuration so as to draw current from the mains across a complete mains cycle;

a controller for the switched mode converter;

a filter circuit connected between the rectifier high side output and the bus rail and comprising a capacitor connected between the high side output of the rectifier and ground;

a waveform shaping circuit arranged to provide a higher input current to the switched mode converter by increasing an on time of the switched mode converter when a momentary phase of the mains input signal exceeds 90°

; and

a combined damping/latch resistance connected between the low side output of the rectifier and ground.

2. The lighting circuit of claim 1, wherein the value of the combined damping/latch resistance is such that the RC time constant of the combined damping/latch resistance and filter circuit is greater than the time required for any ringing in the circuit to fall to no more than 20 mA.

3. The lighting circuit of claim 1, wherein the value of the combined damping/latch resistance is at least one of between 150Ω

and 1 kΩ

, and between 150Ω and

560Ω

.

4. The lighting circuit of claim 1, wherein the switched mode converter is a one of a buck-boost converter, a fly-back converter, a boost converter, and a sepic converter.

5. The lighting circuit of claim 1, wherein the controller is configured to operate the switched mode converter in boundary conduction mode.

6. The lighting circuit of claim 1, wherein the RC time constant of the combined damping/latch resistance and filter circuit is between 50 μ

s and 300 μ

s.

7. The lighting circuit of claim 1, wherein the controller is configured to operate the switched mode convertor using on-time control.

8. The lighting circuit of claim 1, wherein the filter circuit further comprises an inductor between the rectifier high side output and the bus rail and a further capacitor connected between the bus rail and ground.

9. The lighting circuit of claim 1, further comprising a bypass switch, arranged and configured to, in use, provide a bypass path to bypass the combined damping/latching resistance at the end of a predetermined interval from a moment the dimmer starts conducting.

10. The lighting circuit of claim 1, further comprising one or more LEDs.

11. A populated driver circuit board, comprising the waveform shaping circuit, the rectifier, the switched mode converter, and the filter circuit, each as claimed in claim 1 and mounted on a common printed circuit board, and being configured to operate in a lighting circuit.

12. A lighting circuit, comprising the populated driver circuit board as claimed in claim 11, and a populated LED circuit board comprising at least one LED and the combined damping/latch resistance.

13. The lighting circuit of claim 12, wherein electrical connection between the populated driver circuit board and the populated LED circuit board is provided by three conductors.

14. A luminaire, comprising the lighting circuit as claimed in claim 12 configured in a housing.

15. The lighting circuit of claim 1, wherein the waveform shaping circuit is coupled to the high side output of the rectifier.

16. The lighting circuit of claim 15, wherein the waveform shaping circuit comprises a control switch and a loop filter, and wherein the control switch is turned off and the loop filter is controlled to be charged to increase a loop control voltage in order to increase the on time when the momentary phase of the mains input signal exceeds 90°

.