Craniofacial surgery implant systems and methods

• US 9,913,704 B1
• Filed: 12/23/2008
• Issued: 03/13/2018
• Est. Priority Date: 01/04/2008
• Status: Active Grant

• Current Assignee: Michael J. Yaremchuk
• Original Assignee: Michael J. Yaremchuk
• Inventors: Yaremchuk, Michael J.
• Primary Examiner(s): Schall, Matthew
• Application Number:
  US12/342,762
• Time in Patent Office: 3,367 Days
• Field of Search: 623 1718, 623 1719
• CPC Class Codes: A61F 2/0059 Cosmetic or alloplastic implants A61F2/10 - A61F2/16, A61F2/28 take precedence
• CPC Class Codes: A61F 2/02 Prostheses implantable into the body closure means for urethra or rectum or for artificial body openings therefor A61F2/0004
• CPC Class Codes: A61F 2/2875 Skull or cranium A61F2/2803 and A61F2/3099 take precedence
• CPC Class Codes: A61F 2/30942 for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30522 releasable, e.g. using a releasable ratchet
• CPC Class Codes: A61F 2002/30578 having apertures, e.g. for receiving fixation screws
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30736 Augments or augmentation pieces, e.g. wedges or blocks for bridging a bone defect
• CPC Class Codes: A61F 2002/4622 having the shape of a forceps or a clamp

Abstract

Various embodiments of craniofacial implants, surgical instruments, and techniques are described to provide improved surgical results.

Claims

1. A craniofacial implant selected from the group consisting of an infraorbital rim implant, a mandible chin implant, and a paranasal implant configured to be implanted onto a boney structure beneath soft tissue, the implant comprising:

an inner contoured surface conforming to the boney structure when the implant is implanted onto the boney structure beneath soft tissue;

an outer contoured surface underlying the soft tissue when the implant is implanted onto the boney structure beneath the soft tissue;

an edge disposed about a periphery of the implant at an intersection between the inner contoured surface and the outer contoured surface; and

at least one registration flange extending from at least a portion of the edge disposed about the periphery of the implant, wherein the registration flange is located completely along the portion of the edge, the registration flange positioned so as to abut a landmark feature of the boney structure selected from the group consisting of a lateral aspect of an orbital floor, an inferior border of a mandible body, a posterior border of a mandible ramus, and a pyriform aperture when the implant is implanted onto the boney structure beneath soft tissue such that abutment between the registration flange and the landmark feature allows accurate positioning of the implant relative to the landmark feature,

wherein the implant defines a straight line extending from and tangent to the implant only at the edge at a first location and at the edge at a second location, the straight line intersecting with the registration flange at the first location and the registration flange extending along a direction of elongation that is substantially perpendicular to the straight line.

2. The craniofacial implant of claim 1 further comprising:

an onlay component having an inner contoured surface adapted to conform to at least a portion of an outer contoured surface of the implant and an outer contoured surface adapted to underlie soft tissue, to adjust an overall projection of the implant.

3. The implant of claim 2, wherein the onlay component is attached to the implant.

4. The implant of claim 3, wherein the onlay component is attached to the implant by a press fit.

5. The implant of claim 3, further comprising connecting tabs attaching the onlay component to the implant.

6. The implant of claim 3, further comprising an interlocking mechanism attaching the onlay component to the implant.

7. The implant of claim 3, further comprising a registration feature attaching the onlay component to the implant.

8. The implant of claim 2, wherein at least one of the implant and the onlay component comprises a biocompatible alloplastic material.

9. The craniofacial implant of claim 1 further comprising:

a pair of substantially mirror image implant components; and

a central segment adapted to be disposed between the implant components and connected thereto, the central segment selected from a group of central segments each having at least one different dimension to adjust an overall dimension of the implant.

10. The implant of claim 9, wherein the central segment is attached to the implant components.

11. The implant of claim 1 comprising:

a medial rim implant portion; and

a lateral malar implant portion selected from at least two malar implants, the at least two malar implants having at least one different dimension, to adjust an overall dimension of the infraorbital rim implant.

12. The implant of claim 11, wherein the medial rim implant portion is attached to the selected lateral malar implant portion.

13. The implant of claim 12, further comprising a connecting extension bar attaching the medial rim implant portion to the selected lateral malar implant portion.

14. The implant of claim 11 comprising a kit comprising:

the medial rim implant portion;

at least two lateral malar implant portions having at least one different dimension; and

a connecting extension bar.

15. The implant of claim 1, wherein the craniofacial implant is an infraorbital rim implant.

16. The craniofacial implant of claim 15, wherein the landmark feature comprises a lateral aspect of an orbital floor.

17. The implant of claim 1, wherein the registration flange extends along a direction offset from the inner and outer contoured surfaces prior to positioning the inner contoured surface onto the boney structure.