Self service key duplicating machine with automatic key model identification system

• US 9,914,179 B2
• Filed: 10/22/2015
• Issued: 03/13/2018
• Est. Priority Date: 11/28/2006
• Status: Active Grant

• Current Assignee: Hillman Group Incorporated (Hillman Solutions Corp.)
• Original Assignee: Minute Key, Inc. (Hillman Solutions Corp.)
• Inventors: Freeman, Daniel, Freeman, Ari
• Primary Examiner(s): HOWELL, DANIEL W
• Application Number:
  US14/920,060
• Publication Number:
  US 20160059324A1
• Time in Patent Office: 873 Days
• CPC Class Codes: B23C 2230/08 Using suction
• CPC Class Codes: B23C 2235/24 Electronic sensors
• CPC Class Codes: B23C 2235/28 Key blanks
• CPC Class Codes: B23C 2235/32 Measurement systems
• CPC Class Codes: B23C 3/35 Milling grooves in keys
• CPC Class Codes: B23C 3/355 Holders for the template keys
• CPC Class Codes: B23Q 35/08 Means for transforming movement of the feeler or the like into feed movement of tool or work
• CPC Class Codes: G06Q 20/18 involving self-service terminals [SST], vending machines, kiosks or multimedia terminals
• CPC Class Codes: G07F 17/26 for printing, stamping, franking, typing or teleprinting apparatus ticket printing or the like apparatus G07F17/42
• CPC Class Codes: Y10T 409/300952 to cut lock key
• CPC Class Codes: Y10T 409/301008 Using templet other than a key
• CPC Class Codes: Y10T 409/301064 Complete cycle
• CPC Class Codes: Y10T 409/306048 with means to advance work or product
• CPC Class Codes: Y10T 409/30616 with means to precisely reposition work

Abstract

A method of duplicating a key includes receiving a master key in a key duplicating machine. The machine automatically detects a cross sectional profile of the master key. The machine automatically determines, based on the detected cross sectional profile, a type and model of the master key. The machine automatically selects a key blank that matches the type and model of the master key, and then automatically cuts the selected key blank to duplicate a key tooth pattern of the master key.

Claims

1. A method of duplicating a key, comprising:

storing, by a key duplicating machine, key blanks of different cross-sectional profiles;

receiving a master key in the key duplicating machine;

automatically detecting, by the key duplicating machine, a cross-sectional profile of the master key;

automatically selecting, by the key duplicating machine, from among the different stored key blanks, a key blank whose cross-sectional profile matches the automatically-detected cross-sectional profile of the master key; and

automatically cutting, by the key duplicating machine, the selected key blank to duplicate a key tooth pattern of the master key.

2. The method of claim 1, further comprising:

automatically detecting, by the key duplicating machine, a blade length of the master key.

3. The method of claim 2, further comprising:

automatically determining, by the key duplicating machine, a model of the master key based on the detected cross-sectional profile and the detected blade length.

4. The method of claim 3, wherein the selecting includes selecting the key blank that matches both the determined type and the determined model.

17. The method of claim 2, wherein the automatically selecting includes:

automatically selecting, by the key duplicating machine, a key blank from among the different stored key blanks, based on a match between the cross-sectional profile and blade length of the key blank and the detected cross-sectional profile and detected blade length of the master key.

5. A method of duplicating a key, comprising:

receiving a master key in a key duplicating machine;

automatically detecting, by the key duplicating machine, a cross-sectional profile of the master key by the key duplicating machine attempting to close a pair of sliding elements, having a profile of a particular type of key, around a blade of the master key, and determining that the master key is of the particular type based on the sliding elements successfully closing around the blade;

automatically determining, by the key duplicating machine, a type of the master key based on the detected cross-sectional profile of the master key;

automatically selecting, by the key duplicating machine, a key blank that matches the type of the master key; and

automatically cutting, by the key duplicating machine, the selected key blank to duplicate a key tooth pattern of the master key.

6. A method of duplicating a key, comprising:

receiving a master key in a key duplicating machine;

automatically detecting, by the key duplicating machine, a blade length of the master key by a blade length sensor of the key duplicating machine abutting a distal end of a master key;

automatically detecting, by the key duplicating machine, a cross-sectional profile of the master key;

automatically determining, by the key duplicating machine, a type of the master key based on the detected cross-sectional profile of the master key;

automatically selecting, by the key duplicating machine, a key blank that matches the type of the master key; and

automatically cutting, by the key duplicating machine, the selected key blank to duplicate a key tooth pattern of the master key.

7. A method of duplicating a key, comprising:

receiving a master key in a key duplicating machine;

automatically detecting, by the key duplicating machine, a blade length of the master key including detecting a location of a shoulder of the master key;

automatically detecting, by the key duplicating machine, a cross-sectional profile of the master key;

automatically determining, by the key duplicating machine, a type of the master key based on the detected cross-sectional profile of the master key;

automatically selecting, by the key duplicating machine, a key blank that matches the type of the master key; and

automatically cutting, by the key duplicating machine, the selected key blank to duplicate a key tooth pattern of the master key.

8. The method of claim 7, wherein the detecting of the location of the shoulder is implemented by the shoulder abutting a master key shoulder detecting switch of the key duplicating machine when the master key is at the location.

9. A key duplicating machine comprising:

a storage housing configured to store key blanks of different cross-sectional profiles;

a blade cross-section detector configured to automatically detect a cross-sectional profile of a master key;

a blank loading system configured to automatically select, from among the different stored key blanks, a key blank whose cross-sectional profile matches the automatically-detected cross-sectional profile of the master key; and

a key cutting system configured to cut the selected key blank to duplicate a key tooth pattern of the master key.

10. The key duplicating machine of claim 9, further comprising:

a blade length sensor configured to detect a blade length of the master key.

11. The key duplicating machine of claim 10, wherein the master key identification system is configured to determine a model of the master key based on the detected cross-sectional profile and the detected blade length.

12. The key duplicating machine of claim 11, wherein the blank loading system is configured to select the key blank that matches both the determined type and the determined model.

18. The machine of claim 10, wherein the loading system is configured to automatically select a key blank from among the different stored key blanks, based on a match between the cross-sectional profile and blade length of the key blank and the detected cross-sectional profile and detected blade length of the master key.

13. A key duplicating machine comprising:

a blade cross-section detector configured to detect a cross-sectional profile of a master key based on the blade cross-section detector attempting to close a pair of sliding elements, having a profile of a particular type of key, around a blade of the master key, and determining that the master key is of the particular type based on the sliding elements successfully closing around the blade;

a master key identification system configured to determine a type of the master key based on the detected cross-sectional profile of the master key;

a blank loading system configured to select a key blank that matches the type of the master key; and

a key cutting system configured to cut the selected key blank to duplicate a key tooth pattern of the master key.

14. A key duplicating machine comprising:

a blade length sensor configured to detect a blade length of a master key by the blade length sensor abutting a distal end of a master key;

a blade cross-section detector configured to detect a cross-sectional profile of the master key;

a master key identification system configured to determine a type of the master key based on the detected cross-sectional profile of the master key;

a blank loading system configured to select a key blank that matches the type of the master key; and

a key cutting system configured to cut the selected key blank to duplicate a key tooth pattern of the master key.

15. A key duplicating machine comprising:

a blade length sensor configured to detect a blade length of a master key including detecting a location of a shoulder of the master key;

a blade cross-section detector configured to detect a cross-sectional profile of the master key;

a master key identification system configured to determine a type of the master key based on the detected cross-sectional profile of the master key;

a blank loading system configured to select a key blank that matches the type of the master key; and

a key cutting system configured to cut the selected key blank to duplicate a key tooth pattern of the master key.

16. The key duplicating machine of claim 15, further comprising a master key shoulder detecting switch, wherein the detecting of the location of the shoulder is implemented by the shoulder, of the master key, abutting the master key shoulder detecting switch when the master key is at the location.