Power limiting for flyback converter

• US 9,917,521 B1
• Filed: 09/15/2016
• Issued: 03/13/2018
• Est. Priority Date: 09/15/2016
• Status: Active Grant

• Current Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Original Assignee: Infineon Technologies Austria Ag (Infineon Technologies AG)
• Inventors: Gong, Xiaowu
• Primary Examiner(s): Behm, Harry
• Application Number:
  US15/266,516
• Publication Number:
  US 20180076722A1
• Time in Patent Office: 544 Days
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0025 Arrangements for modifying reference values, feedback values or error values in the control loop of a converter
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop

Abstract

A controller of a power converter is described that after switching-on a primary switch of a power converter, detects a voltage that is indicative of a primary current through the primary switch and responsive to determining that the voltage exceeds a direct-current (DC) voltage threshold, switches-off the primary switch. The controller stores a peak value of the voltage while switching-off the primary switch, and responsive to determining that the peak value is higher or lower than a range of target values associated with the peak value of the voltage, the controller adjusts at least one of the DC voltage threshold or the range of target values for a subsequent switching cycle of the primary switch.

Claims

1. A power circuit comprising:

a transformer arranged to store energy between a primary-side of the power circuit and a secondary-side of the power circuit;

a primary switch coupled to a primary-side winding of the transformer; and

a controller configured to;

switch-on the primary switch during a current switching cycle;

responsive to determining that a voltage indicative of a primary current through the primary switch exceeds a direct-current (DC) voltage threshold, switch-off the primary switch during the current switching cycle; and

automatically tune, according to an input voltage and an amount of primary inductance at the primary-side winding, a maximum primary current limitation threshold associated with the primary switch by at least;

responsive to determining that a peak value of the voltage during the current switching cycle is higher than a target value associated with the peak value of the voltage, increasing the target value for a subsequent switching cycle of the primary switch, wherein the target value is indicative of the maximum primary current limitation threshold; and

responsive to determining that the peak value of the voltage during the current switching cycle is lower than the target value, decreasing the target value for the subsequent switching cycle of the primary switch.

2. The power circuit of claim 1, further comprising a current sense resistor arranged in series between the primary switch and ground, wherein the controller is further configured to detect the voltage as a voltage across the current sense resistor.

3. The power circuit of claim 1, wherein the controller is further configured to:

switch-on the primary switch during the subsequent switching cycle; and

automatically tune the maximum primary current limitation threshold associated with the primary switch by at least;

responsive to determining that the voltage indicative of the primary current through the primary switch exceeds the DC voltage threshold, switch-off the primary switch during the subsequent switching cycle; and

responsive to determining that a peak value of the voltage during the subsequent switching cycle is higher or lower than the target value associated with the peak value of the voltage, adjust at least one of the DC voltage threshold or the target value for a third switching cycle of the primary switch.

4. The power circuit of claim 1, wherein the controller is further configured to automatically tune the maximum primary current limitation threshold associated with the primary switch by at least:

responsive to determining that the peak value of the voltage during the current switching cycle is not higher and not lower than the target value associated with the peak value of the voltage, maintain the at least one of the DC voltage threshold or the target value for the subsequent switching cycle of the primary switch.

5. The power circuit of claim 1, wherein the controller comprises a sample and hold unit configured to store the peak value of the voltage during the current switching cycle.

6. The power circuit of claim 5, wherein the sample and hold unit is configured to sample the voltage as the peak value while the primary switch is being switched-off.

7. The power circuit of claim 1, wherein the controller is configured to automatically tune the maximum primary current limitation threshold associated with the primary switch by at least adjusting at least one of the DC voltage threshold or the target value for the subsequent switching cycle of the primary switch by increasing a direct-current (DC) voltage threshold or decreasing the target value, for the subsequent switching cycle of the primary switch in response to determining that the peak value of the voltage during the current switching cycle is lower than the target value associated with the peak value of the voltage.

8. The power circuit of claim 1, wherein the controller is configured to automatically tune the maximum primary current limitation threshold associated with the primary switch by at least adjusting the at least one of the DC voltage threshold or the target value for the subsequent switching cycle of the primary switch by:

decreasing a direct-current (DC) voltage threshold in response to determining that the peak value of the voltage during the current switching cycle is higher than the target value associated with the peak value of the voltage.

9. A method comprising:

after switching-on a primary switch of a power converter, detecting, by a controller, a voltage that is indicative of a primary current through the primary switch;

responsive to determining that the voltage exceeds a direct-current (DC) voltage threshold, switching-off, by the controller, the primary switch;

storing, by the controller, a peak value of the voltage while switching-off the primary switch; and

automatically tuning, according to an input voltage and an amount of primary inductance at a primary-side winding of the power converter, a maximum primary current limitation threshold associated with the primary switch by at least;

increasing, by the controller, a range of target values for a subsequent switching cycle of the primary switch responsive to determining that a peak value of the voltage during the current switching cycle is higher than the range of target values associated with the peak value of the voltage, wherein the range of target values is indicative of the maximum primary current limitation threshold; and

decreasing, by the controller, the range of target values for the subsequent switching cycle of the primary switch responsive to determining that the peak value of the voltage during the current switching cycle is lower than the range of target values.

10. The method of claim 9, further comprising:

automatically tuning the maximum primary current limitation threshold associated with the primary switch by at least responsive to determining that the peak value is not higher and not lower than the range of target values associated with the peak value of the voltage, maintaining, by the controller, at least one of the DC voltage threshold or the range of target values at a respective current value for the subsequent switching cycle of the primary switch.

11. The method of claim 9, further comprising:

automatically tuning the maximum primary current limitation threshold associated with the primary switch by at least adjusting, by the controller, the DC threshold for the subsequent switching cycle of the primary switch by;

increasing, by the controller, the DC voltage threshold for the subsequent switching cycle of the primary switch in response to determining that the peak value is lower than the range of target values associated with the peak value of the voltage;

or

decreasing, by the controller, the DC voltage threshold for the subsequent switching cycle of the primary switch in response to determining that the peak value is higher than the range of target values associated with the peak value of the voltage.

12. The method of claim 9, wherein the voltage corresponds to a voltage across a current sense resistor that is arranged in series between the primary switch and ground.

13. The method of claim 9, wherein the DC voltage threshold corresponds to one volt during an initial switching cycle of the primary switch.

14. The method of claim 9, wherein the range of target values includes a range of voltages that are greater than, equal to, and less than the DC voltage threshold by approximately two percent.

15. A power circuit comprising:

means for switching-on a primary switch of a power converter;

means for detecting a voltage that is indicative of a primary current through the primary switch;

means for determining whether the voltage exceeds a direct-current (DC) voltage threshold,

means for switching-off the primary switch in response to determining that the voltage exceeds the DC voltage threshold;

means for determining a peak value of the voltage while switching-off the primary switch; and

means for automatically tuning a maximum primary current limitation threshold associated with the threshold according to an input voltage and an amount of primary inductance at a primary-side winding, wherein the means for automatically tuning comprises;

means for increasing a range of target values for a subsequent switching cycle of the primary switch in response to determining that the peak value is higher than the range of target values associated with the peak value of the voltage, wherein the range of target values is indicative of the maximum primary current limitation threshold; and

means for decreasing the range of target values for the subsequent switching cycle of the primary switch in response to determining that the peak value of the voltage during the current switching cycle is lower than the range of target values.

16. The power circuit of claim 15, wherein the means for automatically tuning the maximum primary current limitation threshold associated with the primary switch comprise means for maintaining the at least one of the DC voltage threshold or the range of target values at a respective current value for the subsequent switching cycle of the primary switch in response to determining that the peak value is not higher and not lower than the range of target values associated with the peak value of the voltage.

17. The power circuit of claim 15, wherein the means for automatically tuning the maximum primary current limitation threshold associated with the primary switch comprises means for adjusting the DC voltage threshold for the subsequent switching cycle of the primary switch, the means for adjusting the DC voltage threshold for the subsequent switching cycle comprising:

means for increasing the DC voltage threshold for the subsequent switching cycle of the primary switch in response to determining that the peak value is lower than the range of target values associated with the peak value of the voltage;

or

means for decreasing the DC voltage threshold for the subsequent switching cycle of the primary switch in response to determining that the peak value is higher than the range of target values associated with the peak value of the voltage.

18. The power circuit of claim 15, wherein the voltage corresponds to a voltage across a current sense resistor that is arranged in series between the primary switch and ground.