Power device for delivering power to electronic devices

• US 9,917,528 B2
• Filed: 09/28/2015
• Issued: 03/13/2018
• Est. Priority Date: 08/17/2012
• Status: Active Grant

• Current Assignee: Michael H. Freeman, Smart Prong Technologies, Inc.
• Original Assignee: Advanced Charging Technologies LLC
• Inventors: Weaver, Jr., W. J., Freeman, Michael H., Freeman, Mitchael C., Dieter, Robert, Santee, Brian
• Primary Examiner(s): Benitez, Gustavo Rosario
• Application Number:
  US14/868,215
• Publication Number:
  US 20160156277A1
• Time in Patent Office: 897 Days
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0019 the disturbance parameters being load current fluctuations
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 1/36 Means for starting or stopping converters
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/155 using semiconductor devices only
• CPC Class Codes: H02M 7/217 using semiconductor devices only
• CPC Class Codes: H02M 7/2176 comprising a passive stage to generate a rectified sinusoidal voltage and a controlled switching element in series between such stage and the output
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]

Abstract

An energy efficient apparatus includes a switching device, a frequency dependent reactive device, and a control element is provided. The switching device is coupled to a source of electrical power and includes a pair of transistors and is adapted to receive a control signal and to produce an alternating current power signal. The frequency of the alternating current power signal is responsive to the control signal. The frequency dependent reactive device is electrically coupled to the pair of transistors for receiving the alternating current power signal and producing an output power signal. The frequency dependent reactive device is chosen to achieve a desired voltage of the output power signal relative to the frequency of the alternating current power signal. The control element senses an actual voltage of the direct current power signal and modifies the control signal delivered to achieve the desired voltage of the direct current power signal.

Claims

1. An apparatus, comprising:

a voltage reduction circuit electrically coupled to an electrical power source for receiving an input power signal from the electrical power source and delivering an output power signal to an electrical device the voltage reduction circuit including;

a switching device coupled to the electrical power source, the switching device being adapted to receive a control signal and to produce an alternating current (AC) power signal, a frequency of the AC power signal being responsive to the control signal, the switching device including a first pair of transistors and a second pair of transistors;

a frequency dependent reactive device electrically coupled to the switching device for receiving the AC power signal and producing an output power signal having a voltage level that is less than a voltage level of the AC power signal, the frequency dependent reactive device including a first capacitor coupled to the first pair of transistors and a second capacitor coupled to the second pair of transistors, the first capacitor and the second capacitor being configured to adjust the AC power signal for producing the output power signal; and

an electrical current sensor electrically coupled to the voltage reduction circuit for sensing an electrical current being drawn by the electrical device from the voltage reduction circuit; and

a controller coupled to the electrical current sensor and the voltage reduction circuit, the controller configured to;

receive, from the electrical current sensor, a current signal indicative of current being drawn by the electrical device;

detect an initial current draw from the electrical device as a function of the received current signal and responsively initiate a charging cycle;

monitor a level of current being drawn by the electrical device during the charging cycle; and

detect if the monitored level of current being drawn by the electrical device is less than a threshold level of current and responsively generate and transmit the control signal to the first and second pairs of transistors to operate the voltage reduction circuit to disconnect power to the electrical device.

2. An apparatus in accordance with claim 1, wherein the first pair of transistors are configured to drive a highside of the AC power signal to the first capacitor and the second pair of transistors are configured to drive a lowside of the AC power signal to the second capacitor.

3. An apparatus in accordance with claim 1, wherein the output power signal is a direct current (DC) power signal, the voltage reduction circuit includes a rectifier circuit coupled to the first and the second capacitors for transforming the AC power signal into the DC power signal.

4. An apparatus in accordance with claim 1, the controller configured to:

determine an initial level of current being drawn by the electrical device upon detecting the initial current draw; and

determine the threshold level of current as a function of the initial level of current.

5. An apparatus in accordance with claim 1, further comprising:

a voltage sensor for monitoring a voltage level of power being delivered to the electrical device and transmitting the monitored voltage level to the controller, the controller configured to generate and transmit the control signal to the voltage reduction circuit to adjust the voltage level of power being delivered to the electrical device.

6. An apparatus in accordance with claim 5, the controller configured to adjust a duty cycle of the control signal being transmitted to the voltage reduction circuit to adjust the voltage level of power being delivered to the electrical device.

7. An apparatus in accordance with claim 6, the controller configured to adjust the duty cycle of the control signal to maintain the monitored voltage level within a predefined voltage range.

8. An apparatus in accordance with claim 5, the controller configured to adjust a level of current being delivered to the electrical device as a function of the monitored voltage level.

9. An apparatus in accordance with claim 5, wherein the switching device is configured to produce the AC power signal having a frequency being responsive to the control signal and the frequency dependent reactive device configured to transmit the output power signal having a voltage level determined as a function of the frequency of the input power signal.

10. An apparatus in accordance with claim 1, the controller configured to initiate a sleep mode if the initial current draw of the electrical device is not detected, initiate a predefined sleep period, and initiate a start-up routine upon expiration of the predefined sleep period including detecting the initial current draw of the electrical device upon detecting the input power signal.

11. An electrical circuit for providing electrical power for use in charging electrical devices, comprising:

a rectifier circuit configured to receive an input AC power signal from an electrical power source and generate a rectified DC power signal;

a switching device coupled to the rectifier circuit and configured to receive the rectified DC power signal and produce an intermediate AC power signal, the switching device including a first pair of transistors and a second pair of transistors;

a frequency dependent reactive device coupled to the switching device for receiving the intermediate AC power signal and producing an output DC power signal having a voltage level that is less than a voltage level of the input AC power signal, the frequency dependent reactive device including a first capacitor coupled to the first pair of transistors and a second capacitor coupled to the second pair of transistors, the first capacitor and the second capacitor being configured to adjust the intermediate AC power signal for producing the output DC power signal; and

an electrical current sensor electrically coupled to the frequency dependent reactive device for sensing an electrical current being drawn by the electrical device from the frequency dependent reactive device; and

a controller coupled to the electrical current sensor and the switching device, the controller configured to;

receive, from the electrical current sensor, a current signal indicative of current being drawn by the electrical device;

detect an initial current draw from the electrical device as a function of the received current signal and responsively initiate a charging cycle;

monitor a level of current being drawn by the electrical device during the charging cycle; and

,

detect if the monitored level of current being drawn by the electrical device is less than a threshold level of current and responsively generate and transmit a control signal to the first and second pairs of transistors to operate the switching device to disconnect power to the electrical device.

12. An electrical circuit in accordance with claim 11, wherein the first pair of transistors are configured to drive a highside of an AC power signal to the first capacitor and the second pair of transistors are configured to drive a lowside of the AC power signal to the second capacitor.

13. An electrical circuit in accordance with claim 11, including an output rectifier circuit coupled to the first and the second capacitors for transforming the intermediate AC power signal into the output DC power signal.

14. An electrical circuit in accordance with claim 11, the controller configured to:

determine an initial level of current being drawn by the electrical device upon detecting the initial current draw; and

determine the threshold level of current as a function of the initial level of current.

15. An electrical circuit in accordance with claim 11, further comprising:

a voltage sensor for monitoring a voltage level of power being delivered to the electrical device and transmitting the monitored voltage level to the controller, the controller programmed to generate and transmit the control signal to the switching device to adjust the voltage level of power being delivered to the electrical device.

16. An electrical circuit in accordance with claim 15, the controller configured to adjust a duty cycle of the control signal being transmitted to the switching device to adjust the voltage level of power being delivered to the electrical device.

17. An electrical circuit in accordance with claim 16, the controller configured to adjust the duty cycle of the control signal to maintain the monitored voltage level within a predefined voltage range.

18. An electrical circuit in accordance with claim 15, the controller configured to adjust a level of current being delivered to the electrical device as a function of the monitored voltage level.

19. An electrical circuit in accordance with claim 11, the controller configured to initiate a sleep mode if the initial current draw of the electrical device is not detected, initiate a predefined sleep period, and initiate a start-up routine upon expiration of the predefined sleep period including detecting the initial current draw of the electrical device upon detecting the input AC power signal.

20. A method of providing electrical power for use in charging electrical devices with a power circuit, the power circuit being electrically coupled to an electrical power source for receiving input power from the electrical power source and delivering output power to an electrical device, the power circuit including a current sensor, a controller, a switching device and a frequency dependent reactive device, the switching device being coupled to the electrical power source and including a first pair of transistors and a second pair of transistors, the frequency dependent reactive device being coupled to the switching device and including a first capacitor coupled to the first pair of transistors and a second capacitor coupled to the second pair of transistors the first capacitor and the second capacitor being configured to adjust and AC power signal for producing an output power signal, the method including the controller performing the steps of:

receiving a current signal indicative of current being drawn by the electrical device from the current sensor;

detecting an initial current draw from the electrical device as a function of the received current signal and responsively initiating a charging cycle;

monitoring a level of current being drawn by the electrical device during the charging cycle; and

,

detecting if the monitored level of current being drawn by the electrical device is less than a threshold level of current and responsively generating and transmit a control signal to the first and second pairs of transistors to operate the power circuit to disconnect power to the electrical device.