Inverter for common mode voltage cancellation

• US 9,917,543 B1
• Filed: 10/19/2016
• Issued: 03/13/2018
• Est. Priority Date: 10/19/2016
• Status: Active Grant

• Current Assignee: Wisconsin Alumni Research Foundation (University of Wisconsin System)
• Original Assignee: Wisconsin Alumni Research Foundation (University of Wisconsin System)
• Inventors: Sarlioglu, Bulent, Han, Di
• Primary Examiner(s): Ismail, Shawki S
• Assistant Examiner(s): Islam, Muhammad S
• Application Number:
  US15/297,988
• Time in Patent Office: 510 Days
• Field of Search: 318504
• CPC Class Codes: H02M 1/009 having two or more independently controlled outputs for DC-DC converter with intermediate AC H02M3/33561
• CPC Class Codes: H02M 1/123 Suppression of common mode voltage or current
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: H02P 25/22 Multiple windings; Windings for more than three phases
• CPC Class Codes: H02P 27/08 with pulse width modulation
• CPC Class Codes: H02P 29/50 Reduction of harmonics
• CPC Class Codes: H02P 6/16 Circuit arrangements for detecting position

Abstract

An inverter includes a plurality of inverter legs that each includes first, second, and third switches. A first control line connected to the first switch receives a first control signal. A second control line connected to the second switch receives a second control signal. A third control line connected to the third switch receives the first control signal. The first, second, and third switches are connected sequentially in series. A first connector line is connected between the first switch and the second switch and to a first winding of an electric machine. A second connector line is connected between the second switch and the third switch and to a second winding of the electric machine. The second control signal is complementary to the first control signal.

Claims

1. An inverter comprising:

a positive direct current (DC) line;

a negative DC line; and

a plurality of inverter legs, wherein each inverter leg comprises

a first switch;

a first switch control line connected to the first switch and configured to receive a first control signal to control an on or off state of the first switch;

a second switch;

a second switch control line connected to the second switch and configured to receive a second control signal to control an on or off state of the second switch;

a third switch;

a third switch control line connected to the third switch and configured to receive the first control signal to control an on or off state of the third switch;

a first connector line connected between the first switch and the second switch; and

a second connector line connected between the second switch and the third switch;

wherein the first switch, the second switch, and the third switch are connected sequentially in series between the positive DC line and the negative DC line;

wherein the first connector line is configured to be connected to a first winding of an electric machine;

wherein the second connector line is configured to be connected to a second winding of the electric machine;

wherein the second control signal is complementary to the first control signal.

2. The inverter of claim 1, wherein the plurality of inverter legs comprise a first inverter leg and a second inverter leg, wherein the first connector line of the first inverter leg and the first connector line of the second inverter leg are configured to be connected to opposite ends of the first winding of the electric machine.

3. The inverter of claim 2, wherein the second connector line of the first inverter leg and the second connector line of the second inverter leg are configured to be connected to opposite ends of the second winding of the electric machine.

4. The inverter of claim 1, wherein the second switch is rated to support a maximum DC voltage, wherein the first switch and the third switch are rated to support half the maximum DC voltage.

5. The inverter of claim 1, wherein the plurality of inverter legs comprise a first inverter leg, a second inverter leg, and a third inverter leg, wherein the first connector line of the first inverter leg, the first connector line of the second inverter leg, and the first connector line of the third inverter leg are configured to be connected to respective ends of a first set of windings of the electric machine, wherein opposite ends of the first set of windings are connected to a common neutral connector to form a three-phase wye connection configuration.

6. The inverter of claim 5, wherein the second connector line of the first inverter leg, the second connector line of the second inverter leg, and the second connector line of the third inverter leg are configured to be connected to respective ends of a second set of windings of the electric machine, wherein opposite ends of the second set of windings are connected to a second common neutral connector to form a second three-phase wye connection configuration.

7. An electric machine drive comprising:

a controller comprising

a first control signal line; and

a second control signal line, wherein the controller is configured to generate a first control signal on the first control signal line and to generate a second control signal on the second control signal line, wherein the first control signal is complementary to the second control signal; and

a positive direct current (DC) line;

a negative DC line; and

an inverter comprising a plurality of inverter legs, wherein each inverter leg comprises

a first switch;

a first switch control line connecting the first control signal line to the first switch to receive the first control signal;

a second switch;

a second switch control line connecting the second control signal line to the second switch to receive the second control signal;

a third switch;

a third switch control line connecting the first control signal line to the third switch to receive the first control signal;

a first connector line connected between the first switch and the second switch; and

a second connector line connected between the second switch and the third switch;

wherein the first switch, the second switch, and the third switch are connected sequentially in series between the positive DC line and the negative DC line;

wherein the first connector line is configured to be connected to a first winding of an electric machine;

wherein the second connector line is configured to be connected to a second winding of the electric machine;

wherein the first control signal controls an on or off state of the first switch and the third switch together;

wherein the second control signal controls an on or off state of the second switch.

8. The electric machine drive of claim 7, wherein the plurality of inverter legs comprises a first inverter leg and a second inverter leg, wherein the first connector line of the first inverter leg and the first connector line of the second inverter leg are configured to be connected to opposite ends of the first winding of the electric machine.

9. The electric machine drive of claim 8, wherein the second connector line of the first inverter leg and the second connector line of the second inverter leg are configured to be connected to opposite ends of the second winding of the electric machine.

10. The electric machine drive of claim 7, wherein the second switch is rated to support a maximum DC voltage, wherein the first switch and the third switch are rated to support half the maximum DC voltage.

11. The electric machine drive of claim 7, further comprising a second inverter comprising:

a second plurality of inverter legs, wherein each inverter leg of the second plurality of inverter legs comprises

a fourth switch;

a fourth switch control line connecting a third control signal line to the fourth switch to receive a third control signal;

a fifth switch;

a fifth switch control line connecting a fourth control signal line to the fifth switch to receive a fourth control signal;

a sixth switch;

a sixth switch control line connecting the third control signal line to the sixth switch to receive the third control signal;

a third connector line connected between the fourth switch and the fifth switch; and

a fourth connector line connected between the fifth switch and the sixth switch;

wherein the fourth switch, the fifth switch, and the sixth switch are connected sequentially in series between the positive DC line and the negative DC line;

wherein the third connector line is configured to be connected to a third winding of the electric machine;

wherein the fourth connector line is configured to be connected to a fourth winding of the electric machine;

wherein the third control signal controls an on or off state of the fourth switch and the sixth switch together;

wherein the fourth control signal controls an on or off state of the fifth switch;

wherein the controller further comprises

the third control signal line; and

the fourth control signal line,

wherein the controller is configured to generate the third control signal on the third control signal line and to generate the fourth control signal on the fourth control signal line, wherein the fourth control signal is complementary to the third control signal.

12. An electric machine system comprising:

a controller comprising

a first control signal line; and

a second control signal line, wherein the controller is configured to generate a first control signal on the first control signal line and to generate a second control signal on the second control signal line, wherein the first control signal is complementary to the second control signal;

a positive direct current (DC) line;

a negative DC line;

an inverter comprising a plurality of inverter legs, wherein each inverter leg comprises

a first switch;

a first switch control line connecting the first control signal line to the first switch to receive the first control signal;

a second switch;

a second switch control line connecting the second control signal line to the second switch to receive the second control signal;

a third switch;

a third switch control line connecting the first control signal line to the third switch to receive the first control signal;

a first connector line connected between the first switch and the second switch; and

a second connector line connected between the second switch and the third switch;

wherein the first switch, the second switch, and the third switch are connected sequentially in series between the positive DC line and the negative DC line;

wherein the first control signal controls an on or off state of the first switch the third switch together;

wherein the second control signal controls an on or off state of the second switch; and

an electric machine comprising

a stator;

a rotor configured to rotate relative to the stator;

a first winding wound around at least a first portion of the stator; and

a second winding wound around at least a second portion of the stator;

wherein the first connector line is configured to be connected to the first winding;

wherein the second connector line is configured to be connected to the second winding.

13. The electric machine system of claim 12, wherein the plurality of inverter legs comprises a first inverter leg and a second inverter leg, wherein the first connector line of the first inverter leg and the first connector line of the second inverter leg are configured to be connected to opposite ends of the first winding.

14. The electric machine system of claim 13, wherein the second connector line of the first inverter leg and the second connector line of the second inverter leg are configured to be connected to opposite ends of the second winding.

15. The electric machine system of claim 12, wherein the second switch is rated to support a maximum DC voltage, wherein the first switch and the third switch are rated to support half the maximum DC voltage.

16. The electric machine system of claim 12, wherein the electric machine further comprises:

a third winding wound around at least a third portion of the stator;

a fourth winding wound around at least a fourth portion of the stator;

a fifth winding wound around at least a fifth portion of the stator;

a sixth winding wound around at least a sixth portion of the stator;

wherein the first winding, the third winding, and the fifth winding are connected at a first end to a first common neutral connector,

wherein the second winding, the fourth winding, and the sixth winding are connected at a first end to a second common neutral connector,

wherein the plurality of inverter legs comprises a first inverter leg, a second inverter leg, and a third inverter leg;

wherein the first connector line of the first inverter leg is connected to a second end of the first winding opposite the first end;

wherein the first connector line of the second inverter leg is connected to a second end of the third winding opposite the first end;

wherein the first connector line of the third inverter leg is connected to a second end of the fifth winding opposite the first end;

wherein the second connector line of the first inverter leg is connected to a second end of the second winding opposite the first end;

wherein the second connector line of the second inverter leg is connected to a second end of the fourth winding opposite the first end;

wherein the second connector line of the third inverter leg is connected to a second end of the sixth winding opposite the first end.

17. The electric machine system of claim 16, wherein the first, third, and fifth portions of the stator are equally separated from the second, fourth, and sixth portions of the stator, respectively.

18. The electric machine system of claim 16, wherein the first, third, and fifth portions of the stator are respectively separated from the second, fourth, and sixth portions of the stator by 180 degrees.

19. The electric machine system of claim 16, wherein the electric machine further comprises:

a seventh winding wound around at least a seventh portion of the stator;

an eighth winding wound around at least a eighth portion of the stator;

wherein the seventh winding is further connected at a first end to the first common neutral connector,

wherein the eighth winding is further connected at a first end to the second common neutral connector,

wherein the plurality of inverter legs further comprises a fourth inverter leg;

wherein the first connector line of the fourth inverter leg is connected to a second end of the seventh winding opposite the first end;

wherein the second connector line of the fourth inverter leg is connected to a second end of the eighth winding opposite the first end.

20. The electric machine system of claim 12, wherein, when the electric machine is operated, a first current flowing through the first winding is 180 degrees out of phase relative to a second current flowing through the second winding.