Speaker spider having varying corrugation geometry

• US 9,918,167 B2
• Filed: 11/02/2016
• Issued: 03/13/2018
• Est. Priority Date: 07/31/2014
• Status: Active Grant

• Current Assignee: Sonos, Inc.
• Original Assignee: Sonos, Inc.
• Inventors: Danovi, Benny
• Primary Examiner(s): Goins, Davetta W
• Assistant Examiner(s): DABNEY, PHYLESHA LARVINIA
• Application Number:
  US15/341,811
• Publication Number:
  US 20170055083A1
• Time in Patent Office: 496 Days
• Field of Search: 381404, 381403, 381407, 428373, 181171, 181172
• CPC Class Codes: H04R 2307/204 Material aspects of the outer suspension of loudspeaker diaphragms
• CPC Class Codes: H04R 7/127 dome-shaped
• CPC Class Codes: H04R 9/025 Magnetic circuit
• CPC Class Codes: H04R 9/043 Inner suspension or damper, e.g. spider outer suspension or surround H04R7/16
• CPC Class Codes: H04R 9/06 Loudspeakers

Abstract

Embodiments for a speaker spider of a loudspeaker are provided. The speaker spider may include a central opening and a plurality of concentric corrugations. Dimensions of the speaker spider may substantially homogenize stress on the speaker spiders during operation of the loud speaker. Dimensions of such a speaker spider that substantially homogenizes stress on the speaker spider during operation may involve one or more of (i) corrugations having azimuthally varying depths, (ii) corrugations having azimuthally varying crest and/or trough curvature radii, and (iii) corrugations having angularly varying distances from the central opening of the speaker spider, among other possibilities.

Claims

1. A voice coil suspension element comprising:

an aperture defining a central opening;

a membrane comprising a stretchable material, wherein the membrane is more stretchable along a first set of angular positions relative to the central opening than along a second set of angular positions relative to the central opening, and wherein the first set of angular positions and the second set of angular positions are separated by a 45 degree angle; and

a plurality of corrugations in the membrane, wherein each corrugation has;

a corresponding depth that varies azimuthally based on an angular position relative to the central opening,

a minimum depth aligned with the first set of angular positions, and

a maximum depth aligned with the second set of angular positions.

2. The voice coil suspension element of claim 1, wherein the depth of each corrugation azimuthally varies between the maximum depth and the minimum depth, and wherein the maximum depth is greater than the minimum depth by a factor within a range of 1.1 to 1.5.

3. The voice coil suspension element of claim 1, wherein the depth of each corrugation azimuthally varies linearly between the maximum depth and the minimum depth at a period of n/2 radians about the central opening.

4. The voice coil suspension element of claim 1, wherein the depth of each corrugation azimuthally varies sinusoidally between the maximum depth and the minimum depth at a period of n/2 radians about the central opening.

5. The voice coil suspension element of claim 1, wherein the stretchable material is a cloth material that comprises two sets of fabric woven at right angles, and wherein the depth of each corrugation is at the maximum where an angle between the azimuthal position of corrugation relative to the central opening and a direction of one of the sets of fabric is 45 degrees.

6. The voice coil suspension element of claim 1, wherein the azimuthal varying depth of each corrugation substantially homogenizes a stress on the stretchable material when a driving force is applied to the voice coil suspension element.

7. A voice coil suspension element comprising:

an aperture defining a central opening;

a membrane comprising a stretchable material, wherein the membrane is more stretchable along a first set of angular positions relative to the central opening than along a second set of angular positions relative to the central opening, and wherein the first set of angular positions and the second set of angular positions are separated by a 45 degree angle; and

a plurality of corrugations in the membrane, wherein each corrugation has;

a corresponding crest curvature radius that azimuthally varies based on an angular position relative to the central opening,

a minimum crest curvature radius aligned with the first set of angular positions, and

a maximum crest curvature radius aligned with the second set of angular positions.

8. The voice coil suspension element of claim 7, wherein the crest curvature radius of each corrugation azimuthally varies between the maximum crest curvature radius and the minimum crest curvature radius, and wherein the maximum crest curvature radius is greater than the minimum crest curvature radius by a factor within a range of 1.1 to 1.5.

9. The voice coil suspension element of claim 7, wherein the crest curvature radius of each corrugation azimuthally varies linearly between the maximum crest curvature radius and the minimum crest curvature radius at a period of n/2 radians about the central opening.

10. The voice coil suspension element of claim 7, wherein the crest curvature radius of each corrugation azimuthally varies sinusoidally between the maximum crest curvature radius and the minimum crest curvature radius at a period of n/2 radians about the central opening.

11. The voice coil suspension element of claim 7, wherein the stretchable material is a cloth material that comprises two sets of fabric woven at right angles, and wherein the crest curvature radius of each corrugation is at the maximum where an angle between the azimuthal position of each corrugation relative to the central opening and a direction of one of the sets of fabric is 45 degrees.

12. The voice coil suspension element of claim 7, wherein the azimuthal varying crest curvature radius of each corrugation substantially homogenizes a stress on the stretchable material when a driving force is applied to the voice coil suspension element.

13. A voice coil suspension element comprising:

an aperture defining a central opening;

a membrane comprising a stretchable material, wherein the membrane is more stretchable along a first set of angular positions relative to the central opening than along a second set of angular positions relative to the central opening, and wherein the first set of angular positions and the second set of angular positions are separated by a 45 degree angle; and

a plurality of corrugations in the membrane, wherein each corrugation is separated from the aperture by a corresponding distance that azimuthally varies based on an angular position relative to the central opening, wherein a minimum distance separating each corrugation and the aperture is aligned with the first set of angular positions, and wherein a maximum distance separating each corrugation and the central opening is aligned with the second set of angular positions.

14. The voice coil suspension element of claim 13, wherein the distance separating the central opening and each corrugation azimuthally varies between the maximum distance and the minimum distance, and wherein the maximum distance is greater than the minimum distance by a factor within a range of 1.1 to 1.5.

15. The voice coil suspension element of claim 13, wherein the distance separating the central opening and each corrugation azimuthally varies between the maximum distance and the minimum distance at a period of n/2 radians about the central opening.

16. The voice coil suspension element of claim 13, wherein the stretchable material is a cloth material that comprises two sets of fabric woven at right angles, and wherein the maximum distance separating the central opening and each corrugation is an angle between the azimuthal position of each corrugation relative to the central opening and a direction of one of the sets of fabric is 45 degrees.

17. The voice coil suspension element of claim 13, wherein the azimuthal varying distance separating the central opening and each corrugation substantially homogenizes a stress on the stretchable material when a driving force is applied to the voice coil suspension element.