Control unit and lighting apparatus including light engine and control unit

• US 9,918,362 B2
• Filed: 02/06/2017
• Issued: 03/13/2018
• Est. Priority Date: 03/25/2011
• Status: Active Grant

• Current Assignee: Arkalumen Inc.
• Original Assignee: Arkalumen Inc.
• Inventors: Briggs, Gerald Edward
• Primary Examiner(s): Tan, Vibol
• Application Number:
  US15/426,049
• Publication Number:
  US 20170215243A1
• Time in Patent Office: 400 Days
• CPC Class Codes: F21K 9/60 Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
• CPC Class Codes: F21S 4/20 with light sources held by or within elongate supports
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 23/04 the elements being switches safety devices F21V25/00
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H01L 33/62 Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/30 Driver circuits
• CPC Class Codes: H05B 45/325 Pulse-width modulation [PWM]
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/46 having LEDs disposed in parallel lines
• CPC Class Codes: H05K 1/05 Insulated conductive substrates, e.g. insulated metal substrate
• CPC Class Codes: H05K 2201/09309 Core having two or more power planes; Capacitive laminate of two power planes
• CPC Class Codes: H05K 2201/09972 Partitioned, e.g. portions of a PCB dedicated to different functions; Boundary lines therefore; Portions of a PCB being processed separately or differently
• CPC Class Codes: H05K 2201/10106 Light emitting diode [LED]

Abstract

A LED based lighting apparatus is disclosed. The light engine used in the lighting apparatus may use printed circuit board and have a plurality of LED groups that are independently controllable by a control unit. The power supply input and return paths connected to each LED group may be implemented on different layers to allow a compact footprint that may be used with traditional fluorescent encasements with relatively little modification. The LEDs may comprise a subset of LEDs having a first color and a subset of LEDs having a second color different from said first color intertwined on the light engine.

Claims

1. A lighting apparatus comprising:

a light engine comprising;

a printed circuit board comprising first and second interconnection layers; and

a plurality of LED groups on said printed circuit board coupled between a power supply input and a respective one of a plurality of return paths associated with said LED group;

each of said LED groups comprising at least one LED set comprising a plurality of LEDs coupled in series in said first interconnection layer;

wherein each of the LED sets are coupled to a respective one of said plurality of return paths associated with said respective LED group in said second interconnection layer;

wherein a first one of said LED groups is comprised of at least a subset of LEDs having a first colour temperature, and a second one of said LED groups is comprised of at least a subset of LEDs having a second colour temperature different from said first colour temperature; and

a control unit coupled between said light engine and a power source having a power supply output coupled to said power supply input of said light engine and a power supply return;

wherein said control unit comprises;

a plurality of transistors, one of said plurality of transistors coupled between each of said return paths and said power supply return; and

a controller operable to selectively activate each of said transistors to allow current to flow from said power supply output through said associated LED group to said power supply return.

2. The lighting apparatus of claim 1, wherein each of said LED groups comprises a plurality of LED sets coupled in parallel.

3. The lighting apparatus of claim 1, wherein each of said plurality of LED groups are coupled between said power supply input and a plurality of layer interconnection elements in said first interconnection layer;

said layer interconnection elements are coupled to said return path associated with said LED group.

4. The lighting apparatus of claim 1, wherein at least one of said LEDs having a first colour temperature from said first LED group and at least one of said LEDs having a second colour temperature from said second LED group are intertwined on said light engine.

5. The lighting apparatus of claim 1, wherein at least one of said LEDs having a first colour temperature from said first LED group and at least one of said LEDs having a second colour temperature from said second LED group are mounted so that the light emitted from said LEDs overlaps before reaching an optics section of said lighting apparatus.

6. The lighting apparatus of claim 1, wherein said control unit implemented on a separate printed circuit board having a connector adapted to be physically connected to a first connector of said light engine.

7. The lighting apparatus of claim 1 further comprising said power source comprising said power supply output coupled to said power supply input of said light engine and said power supply return coupled to said plurality of transistors.

8. A lighting apparatus comprising:

a plurality of light engines, each of said light engines comprising;

a printed circuit board; and

a plurality of LED groups on said printed circuit board coupled between a power supply input and a respective one of a plurality of return paths associated with said LED group across said plurality of light engines;

each of said LED groups comprising at least one LED set comprising a plurality of LEDs coupled in series;

wherein a first one of said LED groups is comprised of at least a subset of LEDs having a first colour temperature, and a second one of said LED groups is comprised of at least a subset of LEDs having a second colour temperature different from said first colour temperature; and

a control unit coupled between said plurality of light engines and a power source having a power supply output coupled to said power supply inputs of each of said light engines and a power supply return;

wherein said control unit comprises;

a plurality of transistors, one of said plurality of transistors coupled between each of said return paths and said power supply return; and

a controller operable to selectively activate each of said transistors to allow current to flow from said power supply output through said associated LED group on each of said plurality of light engines to said power supply return;

wherein said return paths within at least one of said light engines are coupled to said transistors within said control unit via said return paths of another one of said light engines.

9. The lighting apparatus of claim 8, wherein each of said LED groups comprises a plurality of LED sets coupled in parallel on each of said plurality of light engines.

10. The lighting apparatus of claim 8, wherein said printed circuit boards of said plurality of light engines each comprise first and second interconnection layers;

and wherein said plurality of LED groups are coupled in said first interconnection layer on each of said light engines and coupled to a respective one of a plurality of return paths associated with said LED group in said second interconnection layer of each of said light engines.

11. The lighting apparatus of claim 8, wherein, in each of said light engines, at least one of said LEDs having a first colour temperature from said first LED group and at least one of said LEDs having a second colour temperature from said second LED group are intertwined on said light engine.

12. The lighting apparatus of claim 8, wherein, in each of said light engines, at least one of said LEDs having a first colour temperature from said first LED group and at least one of said LEDs having a second colour temperature from said second LED group are mounted so that the light emitted from said LEDs overlaps before reaching an optics section of said lighting apparatus.

13. The lighting apparatus of claim 8, wherein said control unit implemented on a separate printed circuit board having a connector adapted to be physically connected to a first connector of each of said light engines.

14. The lighting apparatus of claim 8 further comprising said power source comprising said power supply output coupled to said power supply input of each of said light engines and said power supply return coupled to said plurality of transistors.

15. A lighting apparatus comprising:

a plurality of light engines, each of said light engines comprising;

a printed circuit board; and

one or more LED groups on said printed circuit board coupled between a power supply input of said light engine and a return path associated with said LED group across said plurality of light engines;

each of said LED groups comprising at least one LED set comprising a plurality of LEDs coupled in series; and

a control unit coupled between said plurality of light engines and a power source having a power supply output and a power supply return;

said power supply output being coupled to said power supply input of each of said light engines;

wherein said control unit comprises;

one or more transistors, each of said transistors coupled between one of said return paths and said power supply return; and

a controller operable to selectively activate each of said transistors to allow current to flow from said power supply output of said power source through the associated LED group on each of said plurality of light engines to said power supply return of said power source;

wherein said return path within at least one of said light engines are coupled to the corresponding transistor within said control unit via the return path of another one of said light engines.

16. The lighting apparatus of claim 15, wherein each of said LED groups comprises a plurality of LED sets coupled in parallel on each of said plurality of light engines.

17. The lighting apparatus of claim 15, wherein said printed circuit boards of said plurality of light engines each comprise first and second interconnection layers;

and wherein each of said LED groups are coupled in said first interconnection layer on each of said light engines and coupled to the respective return path associated with said LED group in said second interconnection layer of each of said light engines.

18. The lighting apparatus of claim 15, wherein said control unit is implemented on a separate printed circuit board having a connector adapted to be physically connected to a first connector of one of said light engines.

19. The lighting apparatus of claim 15 further comprising said power source comprising said power supply output coupled to said power supply input of each of said light engines and said power supply return coupled to said one or more transistors.

20. The lighting apparatus of claim 15, wherein a first one of said LED groups on each of said light engines is comprised of at least a subset of LEDs having a first colour temperature, and a second one of said LED groups on each of said light engines is comprised of at least a subset of LEDs having a second colour temperature different from said first colour temperature;

and wherein, in each of said light engines, at least one of said LEDs having a first colour temperature from said first LED group and at least one of said LEDs having a second colour temperature from said second LED group are intertwined on said light engine.