Borehole drill bit cutter indexing

• US 9,920,579 B2
• Filed: 01/16/2015
• Issued: 03/20/2018
• Est. Priority Date: 11/03/2011
• Status: Active Grant

• Current Assignee: US Synthetic Corporation (ChampionX Corporation)
• Original Assignee: US Synthetic Corporation (ChampionX Corporation)
• Inventors: Newman, Cole
• Primary Examiner(s): Coy, Nicole
• Assistant Examiner(s): Hall, Kristyn A
• Application Number:
  US14/599,154
• Publication Number:
  US 20150129310A1
• Time in Patent Office: 1,159 Days
• CPC Class Codes: E21B 10/36 Percussion drill bits with helical conveying portion E21B10/445; characterised by wear resisting parts E21B10/46
• CPC Class Codes: E21B 10/42 Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits characterised by wear resisting parts E21B10/46; by conduits or nozzles for drilling fluid E21B10/60; by detachable or adjustable parts E21B10/62
• CPC Class Codes: E21B 10/55 with preformed cutting elements
• CPC Class Codes: E21B 10/573 characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
• CPC Class Codes: E21B 10/62 characterised by parts, e.g. cutting elements, which are detachable or adjustable E21B10/64 takes precedence; for roller bits E21B10/20; for augers E21B10/44

Abstract

For drill bit cutter indexing, a housing is disposed in a drill bit. An indexing cog is in physical communication with a cutter and interlocks with the housing in a first index position of a plurality of index positions in response to a first compressive load applied to the cutter. A motivator disengages the indexing cog from the housing and positions the indexing cog to interlock with the housing at an initial second index position in response to a removal of the compressive load from the cutter.

Claims

1. A method of drilling a subterranean formation, the method comprising:

providing a drill bit, the drill bit including a body and at least one cutter coupled with the body;

engaging a subterranean formation with the drill bit including sequentially applying a first force to the at least one cutter, removing the first force from the at least one cutter, and applying a second force to the at least one cutter;

rotating the at least one cutter from the first indexed position to a second indexed position responsive to the removal of the first force and the application of the second force;

coupling the at least one cutter with the body by way of a housing member disposed at least partially between the at least one cutter and the body;

wherein rotating the at least one cutter includes engaging an indexing cog with a portion of the housing.

2. The method according to claim 1, wherein the at least one cutter is displaced relative to the body in a direction parallel to a rotational axis of the at least one cutter responsive to at least one of the application of the first force, removal of the first force and application of the second force.

3. The method according to claim 1, further comprising maintaining the at least one cutter at the second indexed position until the second force is removed from the at least one cutter.

4. The method according to claim 3, further comprising applying a third force to the at least one cutter and rotating the cutter from the second indexed position to a third indexed position responsive to the removal of the second force and the application of the third force.

5. The method according to claim 1, wherein applying a first force includes engaging the subterranean formation with the at least one cutter by rotating the drill bit within a bore hole.

6. The method according to claim 1, further comprising maintaining the coupling of the at least one cutter with the body during the rotation of the cutter.

7. The method according to claim 1, further comprising rotating the at least one cutter through a plurality of indexing positions, wherein total of all indexing positions of the at least one cutter include between 2 and 32 indexing positions.

8. The method according to claim 1, wherein the total of all indexing positions of the at least one cutter include between 4 and 8 indexing positions.

9. The method according to claim 1, further comprising maintaining a biasing force between the body and the at least one cutter.

10. The method according to claim 1, further comprising maintaining the at least one cutter at a first indexed position relative to the body while the first force is applied to the at least one cutter.

11. A method of drilling a subterranean formation, the method comprising:

providing a drill bit, the drill bit including a body and at least one cutter coupled with the body;

engaging a subterranean formation with the drill bit including sequentially applying a first force to the at least one cutter, removing the first force from the at least one cutter, and applying a second force to the at least one cutter;

rotating the at least one cutter from the first indexed position to a second indexed position responsive to the removal of the first force and the application of the second force, wherein rotating the at least one cutter includes engaging an indexing cog with a push cog.

12. A drill bit comprising:

a bit body;

at least one cutter coupled with the body;

a mechanism associated with the at least one cutter including an indexing cog coupled with the at least one cutter, the mechanism being configured to position the at least one cutter in a first indexed position relative to the bit body while a first force is applied to the at least one cutter, and enable the at least one cutter to rotate to a second indexed position relative to the bit body responsive to the release of the first force and application of a second force to the at least one cutter.

13. The drill bit of claim 12, wherein the at least one cutter includes a polycrystalline diamond table.

14. The drill bit of claim 12, wherein the mechanism includes at least one biasing member configured to apply a biasing force to the at least one cutter.

15. The drill bit of claim 14, wherein the at least one biasing member is configured to apply the biasing force in a direction parallel to an axis of rotation of the at least one cutter.

16. The drill bit of claim 14, wherein the at least one biasing member is configured to apply a biasing force is configured to apply a rotational force about a rotational axis of the at least one cutter.

17. The drill bit of claim 12, wherein the mechanism includes a housing disposed between the at least one cutter and the bit body, the housing including features configured to engage the indexing cog.

18. The drill bit of claim 12, wherein the mechanism further includes a push cog configured to engage the indexing cog.