Battery pack with integrated battery management system

• US 9,923,247 B2
• Filed: 09/11/2015
• Issued: 03/20/2018
• Est. Priority Date: 09/11/2015
• Status: Active Grant

• Current Assignee: Powin Corporation (Powin Energy Corporation)
• Original Assignee: Powin Energy Corporation
• Inventors: Beaston, Virgil Lee, Nystrom, Patrick Joseph, Emmons, Patten Atwood
• Primary Examiner(s): Alejandro, Raymond
• Application Number:
  US14/851,482
• Publication Number:
  US 20170077559A1
• Time in Patent Office: 921 Days
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H02J 7/00036 Charger exchanging data with battery
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Embodiments disclosed herein relate to a battery pack that may be used in an battery energy storage system. In an embodiment, the battery pack may include an integrated battery management system (BMS) having isolated, distributed, daisy-chained battery module controllers. The daisy-chained battery module controllers may be coupled to a battery pack controller, which may charge and/or discharge the battery pack using the battery modules controllers and a balancing charger.

Claims

1. A battery pack comprising:

a plurality of battery modules;

a balancing charger configured to add energy to the plurality of battery modules; and

a battery pack controller coupled to a plurality of daisy-chained battery module controllers to form a communication network,

wherein each of the plurality of daisy-chained battery module controllers is mounted on one of the plurality of battery modules and is configured to remove energy from the battery module it is mounted on, and wherein each of the plurality of daisy-chained battery module controllers comprises;

a first terminal coupled to a positive terminal of the battery module that the battery module controller is mounted on;

a second terminal coupled to a negative terminal of the battery module that the battery module controller is mounted on; and

a shunt resistor configured to be selectively applied across the first and second terminals to discharge energy of the battery module that the battery module controller is mounted on.

2. The battery pack of claim 1, wherein each of the plurality of daisy-chained battery module controllers further comprises a processor that is configured to measure a voltage of the battery module it is mounted on, and report the measured voltage to the battery pack controller.

3. The battery pack of claim 1, wherein each of the plurality of daisy-chained battery module controllers further comprises a processor that is configured to measure a temperature of the battery module it is mounted on, and report the measured temperature to the battery pack controller.

4. The battery pack of claim 1, wherein each of the plurality of daisy-chained battery module controllers further comprises:

a polarity protection circuit configured to protect the battery module controller in response to the first and second terminals being coupled to the negative and positive terminals of the battery module, respectively.

5. The battery pack of claim 1, wherein each of the plurality of daisy-chained battery module controllers further comprises:

a fail-safe circuit configured to prevent the shunt resistor from discharging the battery module that the battery module controller is mounted on below a threshold energy level.

6. The battery pack of claim 1, wherein each of the plurality of daisy-chained battery module controllers further comprises:

an isolation circuit configured to electrically isolate the battery module controller from the other components coupled to the battery module controller.

7. The battery pack of claim 1, wherein each of the plurality of battery modules comprises a plurality of battery cells.

8. The battery pack of claim 7, wherein the plurality of battery cells are cylindrical cells, prismatic cells, or pouch cells.

9. The battery pack of claim 8, wherein the plurality of battery cells are 18650 lithium-ion cells.

13. The battery pack of claim 9, wherein the battery pack controller is configured to poll the plurality of daisy-chained battery module controllers for a voltage measurement and a temperature measurement of the battery module that the battery module controller is mounted on.

14. The battery pack of claim 13, wherein each of the plurality of battery module controllers is configured to measure a voltage and a temperature of the battery module it is mounted on, and to report the measured voltage and the measured temperature to the battery pack controller.

10. A battery pack comprising:

a plurality of battery modules;

a balancing charger configured to add energy to the plurality of battery modules; and

a battery pack controller coupled to a plurality of daisy-chained battery module controllers to form a communication network,

wherein each of the plurality of daisy-chained battery module controllers is mounted on one of the plurality of battery modules and comprises;

a shunt resistor configured to discharge energy from the battery module that it is mounted on;

a processor configured to instruct the shunt resistor to discharge energy from the battery module that it is mounted on; and

a communication terminal configured to receive an instruction from the battery pack controller to discharge energy from the battery module that it is mounted on.

11. The battery pack of claim 10, wherein each of the plurality of daisy-chained battery module controllers comprises a unique address in the communication network.

12. The battery pack of claim 11, wherein each of the plurality of daisy-chained battery module controllers is configured to receive the message from the battery pack controller and to determine whether the message comprises its unique address.

15. The battery pack of claim 10, wherein each of the plurality of daisy-chained battery module controllers further comprises:

an isolation circuit configured to electrically isolate the battery module controller from the other components coupled to the battery module controller.

16. The battery pack of claim 10, wherein each of the plurality of daisy-chained battery module controllers further comprises:

a fail-safe circuit disposed between the processor and the shunt switch and configured to prevent the shunt resistor from discharging the battery module that the battery module controller is mounted on below a threshold energy level.

17. The battery pack of claim 10, wherein each of the plurality of battery modules comprises a plurality of battery cells.

18. The battery pack of claim 17, wherein the plurality of battery cells are cylindrical cells, prismatic cells, or pouch cells.

19. The battery pack of claim 17, wherein the plurality of battery cells are 18650 lithium-ion cells.